Additionally, the SOP manual enhances operational efficiency by streamlining workflows and optimizing resource allocation. It aids in employee training and development, helping new and existing staff members to understand and follow established procedures, ultimately boosting productivity.
Moreover, the manual plays a vital role in compliance with industry regulations and standards, ensuring that the company operates within legal boundaries and meets safety and environmental requirements. It also serves as a reference point for troubleshooting and problem-solving, contributing to continuous improvement and innovation in the stone manufacturing sector. In essence, an SOP Manual is an indispensable tool for achieving consistent, high-quality, and safe production in the cut stone and stone product manufacturing industry.
CLICK HERE to download the List of SOPs Document in PDF format. Please share this document with your clients, colleagues and senior officers.
Top 50 Standard Operating Procedures (SOPs) for Cut Stone and Stone Product Manufacturing
SOP-937-001: Standard Operating Procedure for Inspection of Raw Stone Materials
SOP-937-002: Standard Operating Procedure for Stone Cutting Machinery Setup
SOP-937-003: Standard Operating Procedure for Stone Cutting Process
SOP-937-004: Standard Operating Procedure for Grinding and Polishing
SOP-937-005: Standard Operating Procedure for Quality Control in Stone Cutting
SOP-937-006: Standard Operating Procedure for Handling and Storage of Cut Stone
SOP-937-007: Standard Operating Procedure for Maintenance of Stone Cutting Equipment
SOP-937-008: Standard Operating Procedure for Waste Management in Stone Manufacturing
SOP-937-009: Standard Operating Procedure for Safety Measures in Stone Cutting
SOP-937-010: Standard Operating Procedure for Calibration of Stone Cutting Tools
SOP-937-011: Standard Operating Procedure for Stone Product Design and Prototyping
SOP-937-012: Standard Operating Procedure for Water Recycling System
SOP-937-013: Standard Operating Procedure for Dust Control in Stone Manufacturing
SOP-937-014: Standard Operating Procedure for Stone Finishing Techniques
SOP-937-015: Standard Operating Procedure for Handling and Transport of Finished Stone Products
SOP-937-016: Standard Operating Procedure for Quality Assurance in Stone Products
SOP-937-017: Standard Operating Procedure for Handling Customer Orders
SOP-937-018: Standard Operating Procedure for Stone Product Packaging
SOP-937-019: Standard Operating Procedure for Inventory Management
SOP-937-020: Standard Operating Procedure for Stone Product Labeling
SOP-937-021: Standard Operating Procedure for Emergency Response in Stone Manufacturing
SOP-937-022: Standard Operating Procedure for Environmental Compliance
SOP-937-023: Standard Operating Procedure for Training of Personnel in Stone Manufacturing
SOP-937-024: Standard Operating Procedure for Handling Returns and Rejections
SOP-937-025: Standard Operating Procedure for Stone Product Documentation
SOP-937-026: Standard Operating Procedure for Recordkeeping in Stone Manufacturing
SOP-937-027: Standard Operating Procedure for Stone Product Inspections
SOP-937-028: Standard Operating Procedure for Handling Defective Stone Products
SOP-937-029: Standard Operating Procedure for Stone Product Traceability
SOP-937-030: Standard Operating Procedure for Calibration of Measurement Equipment
SOP-937-031: Standard Operating Procedure for Handling Hazardous Materials in Stone Manufacturing
SOP-937-032: Standard Operating Procedure for Stone Product Packaging Materials
SOP-937-033: Standard Operating Procedure for Supplier Evaluation in Stone Manufacturing
SOP-937-034: Standard Operating Procedure for Stone Product Marketing
SOP-937-035: Standard Operating Procedure for Stone Product Pricing
SOP-937-036: Standard Operating Procedure for Stone Product Storage
SOP-937-037: Standard Operating Procedure for Stone Product Transportation
SOP-937-038: Standard Operating Procedure for Stone Product Installation
SOP-937-039: Standard Operating Procedure for Stone Product Maintenance
SOP-937-040: Standard Operating Procedure for Stone Product Customer Service
SOP-937-042: Standard Operating Procedure for Stone Product Documentation
SOP-937-043: Standard Operating Procedure for Stone Product Inspections
SOP-937-044: Standard Operating Procedure for Handling Defective Stone Products
SOP-937-045: Standard Operating Procedure for Stone Product Traceability
SOP-937-046: Standard Operating Procedure for Calibration of Measurement Equipment
SOP-937-047: Standard Operating Procedure for Handling Hazardous Materials in Stone Manufacturing
SOP-937-048: Standard Operating Procedure for Stone Product Packaging Materials
SOP-937-049: Standard Operating Procedure for Supplier Evaluation in Stone Manufacturing
SOP-937-050: Standard Operating Procedure for Stone Product Marketing
SOP ToolBox: If you are reading these lines, I am sure you are looking for Standard Operating Procedure guidelines or SOPs itself. In both the cases, searching in internet will not be yielding any great help. Because no company shares their SOP Development Process and certainly don’t share their SOP Documents. The best way to develop an SOP is creating one for yourself. At Fhyzics, we write SOPs day-in and day-out for companies across the globe including some of the Fortune 500 organisations. Our charge ranges from USD 5000 to USD 50000 depending upon the number of processes to be covered. Certainly, this is not affordable to small and mid-size organisations. Hence, we decided to create this SOP ToolBox to disseminate our 8-Step SOP Development Life-Cycle and best practices at an unbelievably low price.
I always say, writing an SOP is somewhere between art and science. So far you may be clueless on where to start and how to progress on an SOP? This will not be the case after you diligently go through this SOP ToolBox. We have summarised all our secrets here to get you started and to deliver a stunning SOP to your management.
1. Standard Operating Procedures (SOP) Manual for Accounts Department
2. Standard Operating Procedures (SOP) Manual for Finance Department
3. Standard Operating Procedures (SOP) Manual for Customer Service
4. Standard Operating Procedures (SOP) Manual for CRM Department
5. Standard Operating Procedures (SOP) Manual for Credit Department
6. Standard Operating Procedures (SOP) Manual for Treasury Department
7. Standard Operating Procedures (SOP) Manual for Human Resources (HR) Department
8. Standard Operating Procedures (SOP) Manual for Training Department
9. Standard Operating Procedures (SOP) Manual for Learning & Development Department
10. Standard Operating Procedures (SOP) Manual for Administration Department
11. Standard Operating Procedures (SOP) Manual for Front Office
12. Standard Operating Procedures (SOP) Manual for House Keeping
13. Standard Operating Procedures (SOP) Manual for Safety Department
14. Standard Operating Procedures (SOP) Manual for Security Department
15. Standard Operating Procedures (SOP) Manual for Facilities Management Department
16. Standard Operating Procedures (SOP) Manual for Vigilance Department
17. Standard Operating Procedures (SOP) Manual for Legal Department
18. Standard Operating Procedures (SOP) Manual for Information Technology (IT) Department
19. Standard Operating Procedures (SOP) Manual for Sales & Marketing Department
20. Standard Operating Procedures (SOP) Manual for Design & Engineering
21. Standard Operating Procedures (SOP) Manual for Procurement Department
22. Standard Operating Procedures (SOP) Manual for Production
23. Standard Operating Procedures (SOP) Manual for SRM Department
24. Standard Operating Procedures (SOP) Manual for Supply Chain Department
25. Standard Operating Procedures (SOP) Manual for Warehouse
26. Standard Operating Procedures (SOP) Manual for New Product Development Department
27. Standard Operating Procedures (SOP) Manual for Research and Development
28. Standard Operating Procedures (SOP) Manual for Quality Department
29. Standard Operating Procedures (SOP) Manual for Calibration Department
30. Standard Operating Procedures (SOP) Manual for Maintenance Department
-
Granite
-
Basalt or Trap
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Slate
-
Gneiss
-
Sandstone
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Limestone
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Marble
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Kankar
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Laterite
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Moorum
- Gravel
- Chalk
- Shingles
- Quartzite
- Travertine
Production Process:
Nature is in charge of providing stone products and therefore mostly every stone is a rare material and has its own uniqueness. Mining is the first process involved in the production and then, the extracted stone are sent to the industry for further process. Stones are allowed for cutting by using multiwire or block cutters. Block cutters will produce strips, were as Multiwire cutters will produce the huge stones into slabs.
Multiwire cutting:
In this process, diamond wires are used to cut the block in a vertical direction and based on the block dimensions, the time required for this process gets varies.
Marble block cutting:
Highly irregular blocks are allowed in this process. In this equipment, a large diameter diamond saw blade is used to cut the blocks in a vertical direction.
Polishing:
This process is done to enhance the stone’s shine and colour by leaving a smooth, glossy surface. Other polishing methods like, honing, bush hammering, sanding, split face are been done according to the characteristics of the stone. Finally, the polishes slabs will be ready for display or will go directly to packaging and shipments.
- Stone mining
- Arrival and unloading of Stone blocks
- Stone cutting
- Strengthening and polishing
- Honing
- Bush hammering
- Sanding
- Split face
- Slab storage
- Quality Control
- Gravity Separation System
- Dewatering System
- Flotation System
- Ball Mill Rod Mill Grinding
- Optical Sorting System
- Crushing & Screening System
- Feeding System
- Scrubber Washing Plant
- Elution Electro-Winning System
- Stripping & Drilling Equipment
- Wheel Loaders
- International Organization for Standardization | ISO- https://www.iso.org/standard/12305.html
- Standard Specification for Architectural Cast Stone| ASTM International–https://www.astm.org/Standards/C1364.htm
- Standard Specifications for Architectural Cast Stone| Caste Stone Institute- http://www.caststone.org/specifications.htm
- Asian Granito India| Gujarat, India | https://www.aglasiangranito.com/
- Cambria| Le Sueur, Minnesota, United States| http://www.cambriausa.com/
- Dal-Tile Corporation| Dallas, Texas, United States|https://www.daltile.com/en
- LSR Group| Moscow, Russia| https://www.lsrgroup.ru/en/
- Fox Marble Holdings| London, United Kingdom|https://www.foxmarble.net/
- Pokarna Ltd.| Telangana, India| https://www.pokarna.com/
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Stone World Magazine-https://www.stoneworld.com/
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Natural Stone Magazine-http://www.graniteland.com/infos
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Magazine| Marble & Granite Inspirations- https://www.marbleandgraniteinspirations.co.uk/magazine
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Recycling granite and marble sludge as a construction material- ttps://www.journalcra.com/article/recycling-granite-and-marble-sludge-construction-materia l
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Cutting Tool for Marble & Granite| IOP science-https://iopscience.iop.org/article/10.1088/1757-899X/377/1/012126
Research By : Udhay Sankar
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