hero-img1

SOP Manual for Rolled Steel Shape Manufacturing SOP-125

In: SOP
0 Comments

The "SOP Manual for Rolled Steel Shape Manufacturing" generates substantial returns in the steel manufacturing industry. Firstly, it establishes standardized operating procedures for various stages of production, such as rolling, shaping, quality control, and safety protocols. This ensures consistency, efficiency, and high-quality output in the manufacturing process.

Employee training becomes a key benefit, as the SOP manual equips workers with the necessary skills, knowledge, and safety practices, fostering a skilled and competent workforce. This enhances overall productivity and reduces the risk of accidents.

The manual contributes to risk management by addressing safety measures, equipment handling guidelines, and compliance with industry regulations. It also aids in quality assurance, minimizing errors and deviations in the production of rolled steel shapes.

Ultimately, the "SOP Manual for Rolled Steel Shape Manufacturing" yields returns in the form of improved operational efficiency, employee competency, safety compliance, and consistent high-quality steel products, positioning the manufacturing facility for success in a competitive market.

Visit SOP ToolBox

Top 50 Standard Operating Procedures (SOPs) for Rolled Steel Shape Manufacturing

SOP-125-001: Standard Operating Procedure for Equipment Inspection and Maintenance
SOP-125-002: Standard Operating Procedure for Raw Material Handling
SOP-125-003: Standard Operating Procedure for Steel Cutting and Shearing
SOP-125-004: Standard Operating Procedure for Steel Bending and Forming
SOP-125-005: Standard Operating Procedure for Welding and Fabrication
SOP-125-006: Standard Operating Procedure for Heat Treatment of Steel
SOP-125-007: Standard Operating Procedure for Dimensional Inspection
SOP-125-008: Standard Operating Procedure for Surface Treatment and Coating
SOP-125-009: Standard Operating Procedure for Quality Control in Manufacturing
SOP-125-010: Standard Operating Procedure for Material Traceability

Buy SOP Template

SOP-125-011: Standard Operating Procedure for Roll Forming Operations
SOP-125-012: Standard Operating Procedure for Straightening and Cutting
SOP-125-013: Standard Operating Procedure for End Forming and Hole Punching
SOP-125-014: Standard Operating Procedure for Non-Destructive Testing
SOP-125-015: Standard Operating Procedure for Packaging and Shipment
SOP-125-016: Standard Operating Procedure for Inventory Management
SOP-125-017: Standard Operating Procedure for Machine Setup and Calibration
SOP-125-018: Standard Operating Procedure for Operator Training and Certification
SOP-125-019: Standard Operating Procedure for Emergency Response and Evacuation
SOP-125-020: Standard Operating Procedure for Environmental Management

Visit SOP ToolBox

 

SOP-125-021: Standard Operating Procedure for Hazardous Material Handling
SOP-125-022: Standard Operating Procedure for Tooling Maintenance
SOP-125-023: Standard Operating Procedure for Noise Control Measures
SOP-125-024: Standard Operating Procedure for Energy Conservation
SOP-125-025: Standard Operating Procedure for Production Scheduling
SOP-125-026: Standard Operating Procedure for Scrap and Waste Management
SOP-125-027: Standard Operating Procedure for Equipment Calibration
SOP-125-028: Standard Operating Procedure for Material Inspection and Acceptance
SOP-125-029: Standard Operating Procedure for Safety Data Sheet Management
SOP-125-030: Standard Operating Procedure for Welding Procedure Qualification

Buy SOP Template

SOP-125-031: Standard Operating Procedure for Hydraulic Press Operation
SOP-125-032: Standard Operating Procedure for CNC Machining
SOP-125-033: Standard Operating Procedure for Robotic Automation in Manufacturing
SOP-125-034: Standard Operating Procedure for Lubrication and Maintenance
SOP-125-035: Standard Operating Procedure for Employee Health and Safety
SOP-125-036: Standard Operating Procedure for Equipment Troubleshooting
SOP-125-037: Standard Operating Procedure for Waste Water Management
SOP-125-038: Standard Operating Procedure for Fire Prevention and Control
SOP-125-039: Standard Operating Procedure for Material Handling Equipment
SOP-125-040: Standard Operating Procedure for Production Reporting

Visit SOP ToolBox

 

SOP-125-041: Standard Operating Procedure for First Aid and Medical Response
SOP-125-042: Standard Operating Procedure for Continuous Improvement Initiatives
SOP-125-043: Standard Operating Procedure for Tool Changeovers
SOP-125-044: Standard Operating Procedure for Metal Coating Processes
SOP-125-045: Standard Operating Procedure for Employee Personal Protective Equipment
SOP-125-046: Standard Operating Procedure for Product Labeling and Identification
SOP-125-047: Standard Operating Procedure for Materials Handling Equipment
SOP-125-048: Standard Operating Procedure for Preventive Maintenance
SOP-125-049: Standard Operating Procedure for Welding Safety
SOP-125-050: Standard Operating Procedure for Equipment Decommissioning and Retirement 

Buy SOP Template    


Standard Operating Procedure - SOP ToolBox (1)
 

SOP ToolBox: If you are reading these lines, I am sure you are looking for Standard Operating Procedure guidelines or SOPs itself. In both the cases, searching in internet will not be yielding any great help. Because no company shares their SOP Development Process and certainly don’t share their SOP Documents. The best way to develop an SOP is creating one for yourself. At Fhyzics, we write SOPs day-in and day-out for companies across the globe including some of the Fortune 500 organisations. Our charge ranges from USD 5000 to USD 50000 depending upon the number of processes to be covered. Certainly, this is not affordable to small and mid-size organisations. Hence, we decided to create this SOP ToolBox to disseminate our 8-Step SOP Development Life-Cycle and best practices at an unbelievably low price.

I always say, writing an SOP is somewhere between art and science. So far you may be clueless on where to start and how to progress on an SOP? This will not be the case after you diligently go through this SOP ToolBox. We have summarised all our secrets here to get you started and to deliver a stunning SOP to your management.

Visit SOP ToolBox

Different Forms of Rolled Steel:

  • Angle sections
  • Channel sections
  • T- sections
  • I-sections
  • Round bars
  • Square bars
  • Flat bars
  • Corrugated sheets
  • Expanded metal
  • Plates
  • Ribbed bars (HYSD)
  • Ribbed bars (mild steel)
  • Thermo-mechanically treated bars
  • Welded wire fabrics

Industry’s Subsector:

  • Bars, concrete reinforcing (rebar), made from purchased steel in steel rolling mills
  • Bars, steel, made from purchased steel in cold rolling mills
  • Cold rolling steel shapes (e.g., bar, plate, rod, sheet, strip) made from purchased steel
  • Concrete reinforcing bar (rebar), made from purchased steel in cold rolling mills
  • Concrete reinforcing bar (rebar), made from purchased steel in steel rolling mills
  • Corrugating iron or steel in cold rolling mills made from purchased iron or steel
  • Ferrous metal powder, paste, and flake made from purchased iron or steel
  • Flakes made from purchased iron or steel
  • Flat bright steel strip made in cold rolling mills made from purchased steel
  • Hot-rolling purchased steel
  • Metal powder and flake made from purchased iron or steel
  • Nut rods, iron or steel, made in cold rolling mills
  • Paste made from purchased iron or steel
  • Powder made from purchased iron or steel
  • Razor blade strip steel made in cold rolling mills
  • Wire, flat, rolled strip, made in cold rolling mills
 

Production Process:
According to the requirement the designing process is been done and then, the steels are undergone for heating at a high temperature of around 1100 degrees Celsius. The heating process is done until, the steel reaches recrystallization point. Now, the heated material is allowed for rolling process through a variable number of stands, were it rolls the steel according to the required shape. These stands, contain high and various design flexibility, therefore the shape of the stands determines the shape of the steel. Now, the steel is allowed for cleansing process, in order to remove the mill scale and then, the steels are undergone for cooling treatment to correct the crystallization state of the steel. Finally, coating is applied in the steel in order to prevent from the corrosion and inspection is been done to check the quality of the product.

Steps involved in production process:

  • Raw Materials Preparation
  • Designing
  • Heating
  • Rolling process
  • Cleansing
  • Quality control and Packaging

Machines used in this industry:

  • Blast furnace
  • Reheating Furnace
  • Heat-treatment furnaces
  • DC electric arc furnace
  • Stepping cylinder
  • Steel Melting
  • Rolling Mills
  • Sinter Plant & Pallet Plant
  • Continuous Casting Machine
  • Long Product Cooling Bed
  • Rolling Mill Gear Boxes
  • Shears
  • Interstands
  • Scratch Free Roll Systems
  • Furnaces Auxiliary Equipment
  • Automatic Cold Rolling Mills

International Standard Regarding this Industry:

Here is the list of world leaders in this Industry:

  • ArcelorMittal| Luxembourg| https://corporate.arcelormittal.com/
  • Baowu| Shanghai, China| http://www.baowugroup.com/en/
  • Hesteel Group| Shijiazhuang, China|http://www.hbisco.com/site/en/index.html
  • POSCO| Pohang-si, South Korea|http://www.posco.com/
  • Shagang Group| Suzhou, China|http://www.sha-steel.com/eng/
  • Ansteel Group|Anshan, China| http://en.ansteel.cn/
  • JFE Steel|Tokyo, Japan| https://www.jfe-steel.co.jp/en/
  • Shougang Group| Beijing, China|https://www.shougang.com.cn/en/
  • Tata Steel Ltd| Mumbai, India|https://www.tatasteel.com/ 
  • Hyundai Steel|Seoul, South Korea| http://www.hyundai-steel.com/ 

Journals and Magazine Related to this Industries:

Research By : Udhay Sankar
Visit SOP ToolBox

 

Keywords: sop, manual, policy, sop meaning, sop full form, standard operating procedure, full sop, user manual, sop is, user guide, instruction manual, owners manual, sample sop, operators manual, sop example,standard operating procedure examples, abbreviation sop, standard operating procedure sample, milk sop, sop document, sop process,m manual, operating procedures, operating process, sop meaning in hindi, standard procedure, sop standard operating procedure, sop top, sop writing, standard operating procedures manual, sop meaning in english, sample sop for mba, standard operating procedures examples in office, product manual, sample sop for ms, maintenance manual, sop security, sop in research, sop in business, whats sop, standard of operation, sop set, sop procedure, sop marketing,sop training, sop hotel, sop, sop meaning business, sop form, sba sop,sop software, help manual, sop it, army sop, company sop, sop sap, o m manual, standard operating procedure examples for small business, shop manual, sop manual, sop meaning in business, purpose of standard operating procedures, sop full meaning, standard operating procedure meaning, sop military, sop standard, sop meaning medical, hr sop, sop production, purpose of sop, sop management, warehouse sop, sales sop, sop pharma, sop manufacturing, sop creation, sop laboratory, ms sop, sop full form in hindi, sop front office, sop customer service, sop online, gmp sop, sop purchasing, sop pharmacy, sop safety, sop for project management,sample sop for australian student visa, sop meaning in tamil, sop system, best sop, sop up, sop in english, sop for mechanical engineering, sop for university,sop in malay, sop lab, sop for business analytics, sop model, sop in pharmacy, developing sops, standard operating procedure examples manufacturing, sop full form in retail,sop full form in medical, sop engineering, sop application, writing standard operating procedures, procurement sop, sop maintenance,standard operating procedure nhs, sop clinical trial, sop operations,sop in construction, operating procedures manual, standard operating procedure ppt, standard procedure meaning, sop ppt, a sop, sop document meaning, sop def, sop full form in safety, sop quality control, sop for college, sop quality, sop service, types of sop, sop for engineering management, sop document sample, benefit of sop, preparing sop, standard operating procedure in hindi, sop for visa, sop compliance, sop protocol, sop aviation, sop meaning in chat, standard operating process, sop meaning military, sop for business management, standard operating procedure software, sop list, sop medical, sop logistics, sop project, sop for it department, sop call center, standard work procedures, sba sop 50 10, sop meaning in logistics, standard operating procedure laboratory, test sop, sop sample for ms, drafting sop, sops meaning in tamil, sops meaning in telugu, sop automotive, standard operating system, sop cafe, sop slideshare, sop ap, sop bank, sop in retail, creating standard operating procedures, sop admin, document control sop, pharmaceutical sop,sop in pharmaceutical industry, statement of purpose harvard, sop examples for ms, quality assurance sop, sop in clinical research, nursing sop, sop for transportation, sop policies, sops are specific to a process, sop in hindi, standard operating procedure for warehouse picking, master sop, list of sop for pharma, pharmaceutical sop examples, types of standard operating procedures, retail sop, sample sop for ms in mechanical engineering, standard operating protocol,sop supply chain, system operating procedure, sop rules, example of sop in research, sop in food industry, sop for international business management, sop for hospitality management, sop for hr department, army sop example, sop standard operating, office sop, hr standard operating procedures, preventive maintenance sop, sop for purchase department, human resources sop, fire department sops, information technology sop, operating procedure example, administration sop,sop for retail store, indian sop, construction management sop, sop hotel front office, example sop document, standard and procedures,working sop, sop for maintenance department, sop hrd department,sop full form in hotel industry, sop full, sop for human resource management, laboratory sop examples, standard operating procedure for quality control, sop for ms in mechanical engineering, sop meaning army, security standard operating procedures, sop machine, sample sop for internship, sop for hotel management, sample sop for masters, qa sop, developing standard operating procedures, standard operating procedure document, product recall sop, marketing statement of purpose, it standard operating procedures, equipment sop, sop purpose example, sop shipping, sop for sales and marketing,converting pos to sop, workshop sop, standard operating procedure manufacturing, digital marketing standard operating procedures, following standard operating procedures, sop ki full form, sop for nursing procedures, an sop, purchase sop for manufacturing company, sop a, statement of purpose for mba marketing, full meaning of sop, sop for research internship, research sop sample,vendor qualification sop, sop purchasing and receiving, sop meaning in visa, sop for admission, standard operating procedure medical office, sop in industry, sop sales marketing, navy sop, project management standard operating procedures, sop it support, standard operating manual, security operating procedures, statement of purpose for international business, procurement standard operating procedures, communication sop, sop full form in pharma, minimum sop, sop health and safety, product sop, sop for marketing department, sop in medical terms, sales standard operating procedure, sop purchase order, department sop, customer service standard operating procedures, clinical sop, marketing standard operating procedure, sop standard operating procedure example, construction standard operating procedures, standard of operations procedures manual sample, sop for facility management, sop full form in education, standard operating procedure in food industry, visa sop,sop for business administration, company sop meaning, sop work, sop operating procedure, sop for summer internship in engineering sample, general administration sop, sop for administrative duties.

Written by Venkadesh Narayanan

Venkadesh is a Mechanical Engineer and an MBA with 30 years of experience in the domains of supply chain management, business analysis, new product development, business plan and standard operating procedures. He is currently working as Principal Consultant at Fhyzics Business Consultants. He is also serving as President, PDMA-India (an Indian affiliate of PDMA, USA) and Recognised Instructor of APICS, USA and CIPS, UK. He is a former member of Indian Civil Services (IRAS). Fhyzics offers consulting, certification, and executive development programs in the domains of supply chain management, business analysis and new product development.

Leave a Reply

    Cerversity
    SOP ToolBox Side Image
    Forms ToolBox Side Image copy
    Checklists ToolBox Side Image copy
    Agreements ToolBox Side Image
    Business Plan Prompter Side Image
    FAQs ToolBox
    IISCM Channel

    Search form

      Categories

      See all

      Related Post

      Growth Is Just One Click Away

      Don't feel like calling? Just share some details about your SOP Requirements & Fhyzics representative will get in touch with you. Schedule A Meeting with our Manager [Consulting & Certifications]