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SOP Manual for Synthetic Rubber Manufacturing

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This article offers a comprehensive examine of “Synthetic Rubber Manufacturing, SOP Manual”. Synthetic rubbers are elastically deformable plastics, which are been used for several technical applications in various everyday objects. Synthetic rubbers are segmented into various major application such as tires, automotive applications, industry and construction, modification of materials (mixture with other materials), etc., More than half of total rubber is consumed by aircraft, automotive and construction industry, and these industries are act as a major segment which influence the growth of the rubber industry. Asia-Pacific regions dominates the global market in terms of production and distribution. India and China are the main countries that contributes the Asia-pacific regions growth, by developing the construction and automobile industries across the nation. Manufacturing of tire is a key segment, which drives the demand for rubber across globally. Due to its healthy and steady pace of growth, the global synthetic rubber Market is expected to reach an annual revenue of $46.7 billion by 2023.

Industry’s Subsector:

  • Acrylate rubber manufacturing
  • Acrylate-butadiene rubber manufacturing
  • Acrylic rubber manufacturing
  • Butadiene copolymers containing more than 50 percent butadiene manufacturing
  • Butadiene rubber (i.e., polybutadiene) manufacturing
  • Butyl rubber manufacturing
  • Chlorinated rubber, synthetic, manufacturing
  • Chloroprene rubber manufacturing
  • Chlorosulfonated polyethylenes manufacturing
  • Cyclo rubber, synthetic, manufacturing
  • Elastomers, synthetic rubber, manufacturing
  • Epichlorohydrin elastomers manufacturing
  • Ethylene-propylene rubber manufacturing
  • Ethylene-propylene-nonconjugated diene (EPDM) rubber manufacturing
  • Fluoro rubbers manufacturing
  • Fluorocarbon derivative rubbers manufacturing
  • Isobutylene-isoprene rubber manufacturing
  • Isocyanate rubber manufacturing
  • Latex rubber, synthetic, manufacturing
  • Neoprene manufacturing
  • Nitrile rubber manufacturing
  • Nitrile-butadiene rubber manufacturing
  • Nitrile-chloroprene rubbers manufacturing
  • N-type rubber manufacturing
  • Polyethylene rubber manufacturing
  • Polyisobutylene rubber manufacturing
  • Polyisobutylene-isoprene rubber manufacturing
  • Polymethylene rubber manufacturing
  • Polysulfide rubber manufacturing
  • Rubber, synthetic, manufacturing
  • Silicone rubber manufacturing
  • Stereo rubber manufacturing
  • S-type rubber manufacturing
  • Styrene-butadiene rubber containing less than 50 percent styrene manufacturing
  • Styrene-chloroprene rubber manufacturing
  • Styrene-isoprene rubber manufacturing
  • Synthetic rubber (i.e., vulcanizable elastomers) manufacturing
  • Thermosetting vulcanizable elastomers manufacturing
  • Thiol rubber manufacturing
  • Urethane rubber manufacturing
  • Vulcanized oils manufacturing

 

Production Process:
Hydrocarbons like oil and coal are refined and mixed with each other, in order to form naphtha. Naphtha is a flammable hydrocarbon liquid, which is majorly used in production of rubbers, gasoline and plastics. Now, the natural gas is combined with naphtha to produce monomers such as styrene and isoprene. Then, the monomers are allowed in polymerization process either a solution polymerization or an emulsion polymerization. In these processes, monomers are created into polymer and these polymers are considered as the end raw materials for manufacturing rubber products. Then, the polymers will be undergone vulcanisation process to form as final rubber product. Based on the type of rubber product, the vulcanisation process gets vary. Finally, the rubbers are allowed for inspection to check its quality.

Steps involved in production process:

  • Raw Material Preparation
  • Mixing the Ingredient’s
  • Polymerization Process
  • Vulcanisation
  • Quality Control and Packaging

Machines used in this industry:

  • Rubber Injection Moulding Machine
  • Intensive Mixer
  • Mechanical Dryers
  • Hydraulic Press Systems
  • Thermal Solutions
  • Advanced Control Systems
  • Dewatering Screw Presses
  • Rubber Cooling Machine
  • Taper Screw Batch Pre-former
  • Feeder-Ruder Pellet Making Extruder
  • Silicone Injection Moulding Machine
  • Adhesive Rubber/Silicone Cutting Machine
  • Multi-deck Cold / Hot Forming Machine
  • Rubber Vacuum Compression Moulding Machine
  • Twin Taper Screws with Extrusion Strainer

International Standard Regarding this Industry:

Here is the list of world leaders in this Industry:

  • Continental AG| Hanover, Germany| https://www.continental.com/en
  • Bridgestone| Tokyo, Japan| https://www.bridgestone.com/
  • Michelin| Clermont-Ferrand, France|https://www.michelin.com/en/
  • Goodyear Tire and Rubber Company| Ohio, United States|https://corporate.goodyear.com/en-US/
  • Yokohama Rubber Company| Tokyo, Japan|https://www.y-yokohama.com/global/ 
  • Sumitomo Rubber Industries|Hyogo, Japan| https://www.srigroup.co.jp/english/ 
  • Zhongce Rubber Group Co., Ltd.|Hangzhou, China| http://www.zc-rubber.com/
  • Maxxis|Yuanlin, Taiwan| https://www.maxxis.com/

Journals and Magazine Related to this Industries:

SOP Manual for Synthetic Rubber Manufacturing

Research By : Udhay Sankar

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