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19 December 2020 Saturday

Industrial Mold Manufacturing, SOP Manual SOP-258

By Venkadesh Narayanan
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The "Industrial Mold Manufacturing Standard Operating Procedures (SOP) Manual" offers multifaceted benefits in the precision manufacturing industry. Firstly, it establishes a standardized framework for mold production, ensuring consistency, precision, and quality. The SOP manual becomes a cornerstone for employee training, fostering a uniform understanding of mold manufacturing techniques, safety protocols, and quality control measures. It plays a pivotal role in risk management, outlining procedures for equipment operation, material handling, and waste reduction. Additionally, the manual aids in optimizing operational efficiency by providing clear guidelines for project management, workflow processes, and maintenance schedules. By incorporating industry best practices, the Industrial Mold Manufacturing SOP Manual contributes to innovation and adaptability within the manufacturing process. Ultimately, it becomes instrumental in upholding the integrity of mold manufacturing, promoting employee competence, and ensuring the sustained success and reputation of businesses in the industrial mold manufacturing sector.

CLICK HERE to download the List of SOPs Document in PDF format. Please share this document with your clients, colleagues and senior officers.

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Top 50 Standard Operating Procedures (SOPs) for Industrial Mold Manufacturing   

SOP-258-001: Standard Operating Procedure for Design Review and Approval  
SOP-258-002: Standard Operating Procedure for Material Selection and Inspection  
SOP-258-003: Standard Operating Procedure for CAD Modeling and Drafting  
SOP-258-004: Standard Operating Procedure for Toolpath Programming  
SOP-258-005: Standard Operating Procedure for CNC Machining  
SOP-258-006: Standard Operating Procedure for EDM (Electrical Discharge Machining)  
SOP-258-007: Standard Operating Procedure for Heat Treatment  
SOP-258-008: Standard Operating Procedure for Surface Finishing  
SOP-258-009: Standard Operating Procedure for Inspection and Quality Control  
SOP-258-010: Standard Operating Procedure for Mold Assembly  

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SOP-258-011: Standard Operating Procedure for Mold Trial and Testing  
SOP-258-012: Standard Operating Procedure for Mold Modification and Repair  
SOP-258-013: Standard Operating Procedure for Mold Storage and Retrieval  
SOP-258-014: Standard Operating Procedure for Tooling Documentation  
SOP-258-015: Standard Operating Procedure for Workpiece Fixturing  
SOP-258-016: Standard Operating Procedure for Cutting Tool Management 
SOP-258-017: Standard Operating Procedure for CNC Machine Setup  
SOP-258-018: Standard Operating Procedure for Wire EDM Setup  
SOP-258-019: Standard Operating Procedure for Heat Treatment Process  
SOP-258-020: Standard Operating Procedure for Surface Finishing Techniques  

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SOP-258-021: Standard Operating Procedure for Dimensional Inspection  
SOP-258-022: Standard Operating Procedure for Material Traceability  
SOP-258-023: Standard Operating Procedure for CNC Program Verification  
SOP-258-024: Standard Operating Procedure for Mold Component Inventory  
SOP-258-025: Standard Operating Procedure for Mold Storage Conditions  
SOP-258-026: Standard Operating Procedure for Mold Trial Planning  
SOP-258-027: Standard Operating Procedure for Testing Equipment Setup  
SOP-258-028: Standard Operating Procedure for Mold Modification Criteria  
SOP-258-029: Standard Operating Procedure for Mold Repair Techniques  
SOP-258-030: Standard Operating Procedure for Documentation Standards  

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SOP-258-031: Standard Operating Procedure for Workpiece Measurement  
SOP-258-032: Standard Operating Procedure for Tooling Maintenance  
SOP-258-033: Standard Operating Procedure for CNC Machine Maintenance  
SOP-258-034: Standard Operating Procedure for EDM Machine Maintenance  
SOP-258-035: Standard Operating Procedure for Heat Treatment Equipment
Maintenance  
SOP-258-036: Standard Operating Procedure for Inspection Equipment Calibration  
SOP-258-037: Standard Operating Procedure for Mold Assembly Procedures  
SOP-258-038: Standard Operating Procedure for Mold Trial Execution  
SOP-258-039: Standard Operating Procedure for Trial Results Documentation  
SOP-258-040: Standard Operating Procedure for Mold Modification Records  

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SOP-258-041: Standard Operating Procedure for Mold Repair Records  
SOP-258-042: Standard Operating Procedure for Tooling Inventory Management  
SOP-258-043: Standard Operating Procedure for CNC Program Backup  
SOP-258-044: Standard Operating Procedure for EDM Program Backup  
SOP-258-045: Standard Operating Procedure for Heat Treatment Records  
SOP-258-046: Standard Operating Procedure for Surface Finishing Records  
SOP-258-047: Standard Operating Procedure for Inspection Data Storage  
SOP-258-048: Standard Operating Procedure for Mold Component Traceability  
SOP-258-049: Standard Operating Procedure for Continuous Improvement  
SOP-258-050: Standard Operating Procedure for Employee Training and Development

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Standard Operating Procedure - SOP ToolBox (1)

SOP ToolBox: If you are reading these lines, I am sure you are looking for Standard Operating Procedure guidelines or SOPs itself. In both the cases, searching in internet will not be yielding any great help. Because no company shares their SOP Development Process and certainly don’t share their SOP Documents. The best way to develop an SOP is creating one for yourself. At Fhyzics, we write SOPs day-in and day-out for companies across the globe including some of the Fortune 500 organisations. Our charge ranges from USD 5000 to USD 50000 depending upon the number of processes to be covered. Certainly, this is not affordable to small and mid-size organisations. Hence, we decided to create this SOP ToolBox to disseminate our 8-Step SOP Development Life-Cycle and best practices at an unbelievably low price.

I always say, writing an SOP is somewhere between art and science. So far you may be clueless on where to start and how to progress on an SOP? This will not be the case after you diligently go through this SOP ToolBox. We have summarised all our secrets here to get you started and to deliver a stunning SOP to your management.

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The North American Industry Classification System (NAICS) has grouped services and activities associated with Industrial Mold Manufacturing under the NAICS industry code 333511. The following list shows some activities that are associated with industry 333511,

  • Die-casting dies manufacturing.
  • Foundry casting molds manufacturing.
  • Industrial molds (except steel ingot) manufacturing.
  • Molds (except steel ingot), industrial manufacturing.
  • Molds for forming materials (e.g., glass, plasticd, rubber) manufacturing.
  • Molds for metal casting (except steel ingot) manufacturing.
  • Molds for plastics and rubber working machinery manufacturing.
Some of the international association of Industrial Mold Manufacturing:
  • Indian Manufacturing Association (IMA).
  • American Mold Builders Association (AMBA).
  • All India Plastic Manufacturers Association of India (AIPMAI).
  • Manufacturers Association for Plastic Processors (MAPP).
  • Canadian Association of Moldmarkers (CAM).
  • Japan Die and Mold Industry Association (JDMIA).
  • Plastic Injection Molding Association (PIMA).
  • Association of Rotational Molders (ARM).
  • Taiwan Mold & Die Industry Association (TMDIA).
  • Indonesia Mold & Dies Industry Association (IMDIA).
  • Metal Injection Molding Association (MIMA).
  • International Molded Fiber Association (IMFA).
  • Plastics Poineers Association (PPA).
  • China Die and Mould Industry Association (CDMIA).
  • Singapore Plastic Industry Association (SPIA).
  • European Power Metallurgy Association (EPMA).
  • The Automotive Component Manufacturers Association of India (ACMAI).
  • The Aluminum Association (AA).
  • Silica and Moulding Sands Association (SMSA).
  • American Industrial Hygiene Association (AIHA).
  • Cattle feed Manufacturers Association (CFMA).
International standard for this industry:
  • ISO 20430: 2020 Plastic and rubber machines.
  • ISO 9001: 2015
  • ISO 9001: 2008
  • ISO 9001: 2018
  • ISO 13485: 2016
Few of the World’s best companies in this industry are,

Some of the magazines and journals that will keep you track on:

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Fhyzics supports organisations in developing the following documentations:
Standard Operating Procedures (SOPs), Work Instructions, Policies and Procedures, Process Flow Diagrams, Job Descriptions, Training Manuals, Employee Handbooks, Compliance Guidelines, Quality Assurance Manuals, Health and Safety Procedures, Risk Management Plans, Business Continuity Plans, Internal Audit Procedures, Incident Reporting Forms, Performance Management Guidelines, Change Management Procedures, Vendor Management Guidelines, Customer Service Protocols, IT Security Policies, IT Support Documentation, Disaster Recovery Plans, Operational Checklists, Data Management Policies, Confidentiality Agreements, Non-Disclosure Agreements, Employee Onboarding Procedures, Employee Exit Procedures, Performance Appraisal Forms, Employee Code of Conduct, Conflict Resolution Procedures, Product Development SOPs, Supply Chain Management Guidelines, Procurement Guidelines, Inventory Management SOPs, Shipping and Receiving Procedures, Production Scheduling SOPs, Maintenance Procedures, Equipment Calibration Documents, Environmental Compliance Documentation, Sustainability Policies, Customer Feedback Forms, Marketing Strategies, Advertising Guidelines, Brand Management Guidelines, Product Packaging SOPs, Laboratory Testing Procedures, Regulatory Compliance Documentation, Tax and Accounting Procedures, Contract Management Procedures, Legal Compliance Guidelines, Financial Reporting Procedures, Budgeting Procedures, Internal Control Procedures, Fraud Prevention Policies, Asset Management Guidelines, Purchase Order Procedures, Sales and Distribution Guidelines, Client Contracts, Customer Return Policies, Internal Communication Protocols, Vendor Evaluation Forms, Product Safety Standards, Workplace Health and Safety Standards, Public Relations Procedures, Social Media Management Guidelines, Crisis Management Plans, Employee Grievance Procedures, Privacy and Data Protection Policies, Digital Transformation Guidelines, Innovation Management Procedures, Continuous Improvement Guidelines, Strategic Planning Documents, Corporate Social Responsibility (CSR) Guidelines, Audit Trails and Records, Employee Training and Development Records, Succession Planning Documents, Talent Acquisition Procedures, Team Collaboration Protocols, Employee Benefit Plans, Workplace Diversity Guidelines, Time and Attendance Tracking, Payroll Procedures, Employee Leave Policies, Conflict of Interest Policy, Emergency Response Procedures, Environmental Impact Assessment Procedures, Transportation and Logistics Procedures, Inventory Control Forms, Warehouse Management Guidelines, Product Lifecycle Management SOPs, Customer Satisfaction Surveys, Third-Party Risk Assessment Guidelines, Technology Adoption Policies, Software Licensing Guidelines, Security Incident Response Procedures, Supply Chain Risk Management Policies, Product Recall Procedures, Food Safety Guidelines, Employee Wellness Programs, Workplace Ergonomics Guidelines.

Written by Venkadesh Narayanan

Venkadesh is a Mechanical Engineer and an MBA with 30 years of experience in the domains of supply chain management, business analysis, new product development, business plan and standard operating procedures. He is currently working as Principal Consultant at Fhyzics Business Consultants. He is also serving as President, PDMA-India (an Indian affiliate of PDMA, USA) and Recognised Instructor of APICS, USA and CIPS, UK. He is a former member of Indian Civil Services (IRAS). Fhyzics offers consulting, certification, and executive development programs in the domains of supply chain management, business analysis and new product development.

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