SOP Manual for Soft Drink Manufacturing


This article offers a comprehensive examine of “Soft Drink Manufacturing, SOP Manual”. This industry Produces soft drinks, artificially carbonated waters and other beverages. Carbonated drinks are termed as a soft drink, they don’t contain any alcoholic contents and these drinks are served as soft drinks, spans across sparkling drinks, smoothies, juices, ready-to-drink tea and coffee, concentrates, and functional drinks. Innovative secure packing, hygienic contents and taste of the drinks, are the key factor that drives the success of the products in the market. Comparing to other consumer goods, this industry has relatively low-price points and margins. The major challenges of this industry are come from the health lobbyists and also the negative impact from the consumers, that excessive of consumption leads to health disease and obesity. To avoid this situation, the industries are investing huge in R&D to develop the product with hygienic concern. Globally, North America industries dominates the global soft drink market and holds a significant share in the market. Global soft drink market had a constant and significant growth in past years and this expected to continue in future, were the annual revenue is projected to reach over $695.6 Billion by 2025.

Standard Operating Procedure
SOP ToolBox: If you are reading these lines, I am sure you are looking for Standard Operating Procedure guidelines or SOPs itself. In both the cases, searching in internet will not be yielding any great help. Because no company shares their SOP Development Process and certainly don’t share their SOP Documents. The best way to develop an SOP is creating one for yourself. At Fhyzics, we write SOPs day-in and day-out for companies across the globe including some of the Fortune 500 organisations. Our charge ranges from USD 5000 to USD 50000 depending upon the number of processes to be covered. Certainly, this is not affordable to small and mid-size organisations. Hence, we decided to create this SOP ToolBox to disseminate our 8-Step SOP Development Life-Cycle and best practices at an unbelievably low price.

I always say, writing an SOP is somewhere between art and science. So far you may be clueless on where to start and how to progress on an SOP? This will not be the case after you diligently go through this SOP ToolBox. We have summarised all our secrets here to get you started and to deliver a stunning SOP to your management.

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Industry’s Subsector:

  • Artificially carbonated waters manufacturing
  • Beverages, fruit and vegetable drinks, cocktails, and ades, manufacturing
  • Beverages, soft drink (including artificially carbonated waters), manufacturing
  • Carbonated soda manufacturing
  • Carbonated soft drinks manufacturing
  • Coffee, iced, manufacturing
  • Drinks, fruit (except juice), manufacturing
  • Flavoured water manufacturing
  • Fruit drinks (except juice), manufacturing
  • Iced coffee manufacturing
  • Iced tea manufacturing
  • Pop, soda, manufacturing
  • Soda carbonated, manufacturing
  • Soda pop manufacturing
  • Soft drinks manufacturing
  • Tea, iced, manufacturing
  • Water, artificially carbonated, manufacturing
  • Water, flavoured, manufacturing


Production Process:
Water, sugar, acid, colouring and flavouring agents are the major raw material used in soft drink production process and carbon dioxide is also used in it. Carbon dioxide act as an inert, non-toxic, relatively inexpensive and easy to liquefy. Ingredients and flavours get differ according to the type of the product.

Water is allowed for clarification process to remove the impurities and then, they are undergone for filtration to destroy the organic matter, and bacteria, which may degrade taste and colour. Now, the ingredients are mixed with each other and the flavours are added according to the requirement.  This mixing of ingredients is known as syrup. This syrup is pumped into the dosing station and they are sterilized, by quick cooling and heating process. Then, the drink is undergone for carbonated process, were the carbonated is added to the beverage by carbonated beverage machine. Finally, the beverage is allowed for filling and packing process, were the machines automatically fills and seals the bottle and then, the bottles are packed into cartons or trays

Steps involved in production process:

  • Raw material preparation
  • Clarifying the water
  • Filtering, sterilizing, and dechlorinating the water
  • Mixing the ingredients
  • Carbonating the beverage
  • Filling and packaging
  • Quality Control

Machines used in this industry:

  • Continuous Sugar Dissolver
  • Batch Dissolver
  • Pasteurizer and Sterilizer/Homo/Dar
  • Preparatory Mix Proof Multivia
  • Dosing of Microelements (Colours, Flavours)
  • CIP & SIP
  • Pre-Mixers
  • Saturator
  • Glass bottle Carbonated Beverage Filling Machine
  • PET Bottle Carbonated Beverage Equipment
  • Automatic Carbonated Beverage Equipment
  • Carbonated Beverage Machine
  • Water Filtration Equipment
  • Soft Drink Filling Machine
  • Palletizing Robot
  • Carbonated Beverage Filling Machines
  • Homogenizer
  • Pasteurizers
  • Dosing machines
  • Aseptic processing
  • Heat exchangers or other heat treatment machines
  • Clarification machines
  • Extracting line – if juice extracted directly from fresh fruit or vegetables
  • Blow moulding machine and compressors
  • Rinser, Filler and Capper
  • Labelling machine
  • Packer
  • Shrink Wrapper
  • Pallet wrapper
  • Storage Units

International Standard Regarding this Industry:

Here is the list of world leaders in Production of Soft Drinks:

  • PepsiCo| New York, United States|http://www.pepsico.com/
  • AB InBev| Leuven, Belgium| http://www.ab-inbev.com/
  • The Coca-Cola Company| Georgia, United States|http://www.coca-colacompany.com/ 
  • Diageo|London, United Kingdom| http://www.diageo.com/ 
  • Heineken| Amsterdam, Netherlands|https://www.theheinekencompany.com/ 
  • FEMSA|Monterrey, Mexico| https://www.femsa.com/en/ 
  • Pernod Ricard|Paris, France| https://www.pernod-ricard.com/en
  • Constellation Brands| New York, United States|http://www.cbrands.com/
  • Asahi Breweries| Tokyo, Japan|https://www.asahigroup-holdings.com/en/ 

Journals and Magazine Related to this Industries:

SOP Manual for Soft Drink Manufacturing

Research By : Udhay Sankar

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