An SOP (Standard Operating Procedure) Manual for Nonferrous Metal (except Copper and Aluminum) Rolling, Drawing, and Extruding is of immense value in the metallurgical industry. This manual provides a systematic and standardized approach to the intricate processes involved in metalworking, such as rolling, drawing, and extruding various nonferrous metals. It serves as a comprehensive guide for operators, ensuring precision in manufacturing, quality control, and safety protocols.

The manual plays a pivotal role in training personnel, fostering a common understanding of procedures, and maintaining consistency in production. It addresses critical aspects such as equipment operation, material handling, and quality assurance, contributing to the overall efficiency of metalworking processes. Additionally, it outlines environmental and safety guidelines, promoting sustainable practices and ensuring a secure working environment. In an industry where precision and compliance are paramount, an SOP Manual for Nonferrous Metal Processing serves as an indispensable tool for optimizing production, ensuring product quality, and upholding industry standards.

Industry Subsector’s:

• Aircraft and automotive wire and cable (except aluminum, copper) made from purchased nonferrous metals (except aluminum, copper) in wire drawing plants
• Apparatus wire and cord (except aluminum, copper) made from purchased nonferrous metals (except aluminum, copper) in wire drawing plants
• Bar, nonferrous metals (except aluminum, copper), made from purchased metals in wire drawing plants or in integrated secondary smelting and rolling, drawing, or extruding plants
• Coaxial cable, nonferrous metals (except aluminum, copper), made from purchased nonferrous metals (except aluminum, copper) in wire drawing plants
• Communications wire or cable, nonferrous metals (except aluminum, copper), made from purchased nonferrous metals (except aluminum, copper) in wire drawing plants
• Cord sets, flexible, nonferrous metals (except aluminum, copper), made from purchased nonferrous metals (except aluminum, copper) in wire drawing plants
• Energy wire or cable, nonferrous metals (except aluminum, copper), made from purchased nonferrous metals (except aluminum, copper) in wire drawing plants
• Foil, gold, made by rolling purchased metals or scrap
• Foil, nickel, made by rolling purchased metals or scrap
• Foil, silver, made by rolling purchased metals or scrap
• Gold and gold alloy bar, sheet, strip, and tubing made from purchased metals or scrap
• Gold foil made by rolling purchased metals or scrap
• Gold rolling and drawing purchased metals or scrap
• Iridium bar, rod, sheet, strip and tubing made from purchased metals or scrap
• Lead and lead alloy bar, pipe, plate, rod, sheet, strip, and tubing made from purchased metals or scrap
• Lead rolling, drawing, or extruding purchased metals or scrap
• Magnesium and magnesium alloy bar, rod, shape, sheet, strip, and tubing made from purchased metals or scrap
• Magnesium foil made by rolling purchased metals or scrap
• Magnesium rolling, drawing, or extruding purchased metals or scrap
• Magnet wire, nonferrous metals (except aluminum, copper), made from purchased nonferrous metals (except aluminum, copper) in wire drawing plants
• Mesh, wire, nonferrous metals (except aluminum, copper), made from purchased nonferrous metals (except aluminum, copper) in wire drawing plants
• Molybdenum and molybdenum alloy bar, plate, pipe, rod, sheet, tubing, and wire made from purchased metals or scrap
• Molybdenum rolling, drawing, or extruding purchased metals or scrap
• Nails, nonferrous metals (except aluminum, copper), made from purchased nonferrous metals (except aluminum, copper) in wire drawing plants
• Nickel and nickel alloy pipe, plate, sheet, strip, and tubing made from purchased metals or scrap
• Nickel rolling, drawing, or extruding purchased metals or scrap
• Nonferrous metal shapes (except aluminum, copper) made by rolling, drawing, or extruding purchased nonferrous metal
• Nonferrous metal shapes (except aluminum, copper) made in integrated secondary smelting and extruding mills
• Nonferrous metal shapes (except aluminum, copper) made in integrated secondary smelting and rolling mills
• Nonferrous metal shapes (except aluminum, copper) made in integrated secondary smelting mills and wire drawing plants
• Nonferrous wire (except aluminum, copper) made from purchased nonferrous metals (except aluminum, copper) in wire drawing plants
• Nonferrous wire (except aluminum, copper) made in integrated secondary smelting mills and wire drawing plants
• Pipe, nonferrous metals (except aluminum, copper), made from purchased metals or scrap
• Plate, nonferrous metals (except aluminum, copper), made from purchased metals or scrap
• Platinum and platinum alloy rolling, drawing, or extruding from purchased metals or scrap
• Platinum and platinum alloy sheet and tubing made from purchased metals or scrap
• Precious metal bar, rod, sheet, strip, and tubing made from purchased metals or scrap
• Rod, nonferrous metals (except aluminum, copper), made from purchased metals or scrap
• Selenium bar, rod, sheet, strip, and tubing made from purchased metals or scrap
• Silver and silver alloy bar, rod, sheet, strip, and tubing made from purchased metals or scrap
• Silver foil made by rolling purchased metals or scrap
• Silver rolling, drawing, or extruding purchased metals or scrap
• Solder wire, nonferrous metals (except aluminum, copper), made from purchased metals or scrap
• Strip, nonferrous metals (except aluminum, copper), made from purchased metals or scrap
• Tin and tin alloy bar, pipe, rod, sheet, strip, and tubing made from purchased metals or scrap
• Tin rolling, drawing, or extruding purchased metals or scrap
• Titanium and titanium alloy bar, billet, rod, sheet, strip, and tubing made from purchased metals or scrap
• Titanium rolling, drawing, or extruding purchased metals or scrap
• Tubing, nonferrous metals (except aluminum, copper), made from purchased metals or scrap
• Tungsten bar, rod, sheet, strip, and tubing made by rolling, drawing, or extruding purchased metals or scrap
• Welding rod, uncoated, nonferrous metals (except aluminum, copper), made from purchased metals or scrap
• Wire cloth, nonferrous metals (except aluminum, copper), made from purchased metals or scrap
• Wire screening, nonferrous metals (except aluminum, copper), made from purchased nonferrous metals (except aluminum, copper) in wire drawing plants
• Wire, nonferrous metals (except aluminum, copper), made from purchased nonferrous metals (except aluminum, copper) in wire drawing plants
• Wire, nonferrous metals (except aluminum, copper), made in integrated secondary smelting mills and wire drawing plants
• Zinc and zinc alloy bar, plate, pipe, rod, sheet, tubing, and wire made from purchased metals or scrap
• Zinc rolling, drawing, or extruding purchased metals or scrap
• Zirconium and zirconium alloy bar, rod, billet, sheet, strip, and tubing made from purchased metals or scrap
• Zirconium rolling, drawing, or extruding purchased metals or scrap
  

CLICK HERE to download the List of SOPs Document in PDF format. Please share this document with your clients, colleagues and senior officers.

Top 50 Standard Operating Procedures (SOPs) for Nonferrous Metal (except Copper and Aluminum) Rolling, Drawing and Extruding  

SOP-407-001: Standard Operating Procedure for Material Handling and Storage 
SOP-407-002: Standard Operating Procedure for Equipment Operation and Maintenance 
SOP-407-003: Standard Operating Procedure for Quality Control and Assurance 
SOP-407-004: Standard Operating Procedure for Safety Procedures 
SOP-407-005: Standard Operating Procedure for Environmental Compliance 
SOP-407-006: Standard Operating Procedure forProduct Labeling and Packaging 
SOP-407-007: Standard Operating Procedure for Inventory Management 
SOP-407-008: Standard Operating Procedure for Workplace Hygiene and Sanitation 
SOP-407-009: Standard Operating Procedure for Product Traceability 
SOP-407-010: Standard Operating Procedure for Employee Training and Development 

SOP-407-011: Standard Operating Procedure for Vendor Management 
SOP-407-012: Standard Operating Procedure for Health and Safety Compliance 
SOP-407-013: Standard Operating Procedure for Equipment Calibration 
SOP-407-014: Standard Operating Procedure for Employee Cross-Training 
SOP-407-015: Standard Operating Procedure for Equipment Changeover Procedures 
SOP-407-016: Standard Operating Procedure for Energy Conservation Measures 
SOP-407-017: Standard Operating Procedure for Complaint Resolution 
SOP-407-018: Standard Operating Procedure for Documentation and Record Keeping 
SOP-407-019: Standard Operating Procedure for Product Sampling 
SOP-407-020: Standard Operating Procedure for Employee Recognition and Rewards 

SOP-407-021: Standard Operating Procedure for Waste Management 
SOP-407-022: Standard Operating Procedure for Process Optimization 
SOP-407-023: Standard Operating Procedure for Product Development and Innovation 
SOP-407-024: Standard Operating Procedure for Training on Hazardous Material Handling 
SOP-407-025: Standard Operating Procedure for Customer Communication Protocols 
SOP-407-026: Standard Operating Procedure for Employee Health and Wellness Programs 
SOP-407-027: Standard Operating Procedure for Data Security Measures 
SOP-407-028: Standard Operating Procedure for Packaging Quality Control 
SOP-407-029: Standard Operating Procedure for Material Handling Equipment Safety 
SOP-407-030: Standard Operating Procedure for Compliance with Industry Standards 

SOP-407-031: Standard Operating Procedure for Community Outreach Programs 
SOP-407-032: Standard Operating Procedure for Supply Chain Visibility 
SOP-407-033: Standard Operating Procedure for Product Testing Protocols 
SOP-407-034: Standard Operating Procedure for Emergency Response Team Activation 
SOP-407-035: Standard Operating Procedure for Fire Prevention Measures 
SOP-407-036: Standard Operating Procedure for Equipment Retirement and Replacement 
SOP-407-037: Standard Operating Procedure for Non-Conformance Resolution 
SOP-407-038: Standard Operating Procedure for Facility Security Measures 
SOP-407-039: Standard Operating Procedure for Documentation and Record Retention 
SOP-407-040: Standard Operating Procedure for Employee Grievance Handling 

SOP ToolBox: If you are reading these lines, I am sure you are looking for Standard Operating Procedure guidelines or SOPs itself. In both the cases, searching in internet will not be yielding any great help. Because no company shares their SOP Development Process and certainly don’t share their SOP Documents. The best way to develop an SOP is creating one for yourself. At Fhyzics, we write SOPs day-in and day-out for companies across the globe including some of the Fortune 500 organisations. Our charge ranges from USD 5000 to USD 50000 depending upon the number of processes to be covered. Certainly, this is not affordable to small and mid-size organisations. Hence, we decided to create this SOP ToolBox to disseminate our 8-Step SOP Development Life-Cycle and best practices at an unbelievably low price.

I always say, writing an SOP is somewhere between art and science. So far you may be clueless on where to start and how to progress on an SOP? This will not be the case after you diligently go through this SOP ToolBox. We have summarised all our secrets here to get you started and to deliver a stunning SOP to your management.

1. Standard Operating Procedures (SOP) Manual for Accounts Department
2. Standard Operating Procedures (SOP) Manual for Finance Department
3. Standard Operating Procedures (SOP) Manual for Customer Service
4. Standard Operating Procedures (SOP) Manual for CRM Department
5. Standard Operating Procedures (SOP) Manual for Credit Department
6. Standard Operating Procedures (SOP) Manual for Treasury Department
7. Standard Operating Procedures (SOP) Manual for Human Resources (HR) Department
8. Standard Operating Procedures (SOP) Manual for Training Department
9. Standard Operating Procedures (SOP) Manual for Learning & Development Department
10. Standard Operating Procedures (SOP) Manual for Administration Department
11. Standard Operating Procedures (SOP) Manual for Front Office
12. Standard Operating Procedures (SOP) Manual for House Keeping
13. Standard Operating Procedures (SOP) Manual for Safety Department
14. Standard Operating Procedures (SOP) Manual for Security Department
15. Standard Operating Procedures (SOP) Manual for Facilities Management Department
16. Standard Operating Procedures (SOP) Manual for Vigilance Department
17. Standard Operating Procedures (SOP) Manual for Legal Department
18. Standard Operating Procedures (SOP) Manual for Information Technology (IT) Department
19. Standard Operating Procedures (SOP) Manual for Sales & Marketing Department
20. Standard Operating Procedures (SOP) Manual for Design & Engineering 
21. Standard Operating Procedures (SOP) Manual for Procurement Department
22. Standard Operating Procedures (SOP) Manual for Production
23. Standard Operating Procedures (SOP) Manual for SRM Department
24. Standard Operating Procedures (SOP) Manual for Supply Chain Department
25. Standard Operating Procedures (SOP) Manual for Warehouse
26. Standard Operating Procedures (SOP) Manual for New Product Development Department
27. Standard Operating Procedures (SOP) Manual for Research and Development  
28. Standard Operating Procedures (SOP) Manual for Quality Department
29. Standard Operating Procedures (SOP) Manual for Calibration Department
30. Standard Operating Procedures (SOP) Manual for Maintenance Department

• Heating
• Preforming
• Cooling
• Finishing
• Coating
• Quality Control

• DC casting machine
• Dross cooling equipment
• Dross removal equipment
• Dross processing machine   
• EMC casting equipment
• Furnace charging machine
• Homogenizing furnace
• Melting furnace
• Holding furnace
• Grain refining alloy
• Grain refining rod dispenser
• Graphite machine part
• Horizontal casting machine
• Hydrogen analyzer
• Immersion heater
• Industrial gases
• Ingot casting machine
• Ingot handling equipment
• Ingot stacker
• Launder and troughs
• Level control instrumentation
• Metal filtration equipment
• Metal pre-treatment equipment
• Molten level control
• Molten metal analysis
• Molten metal pump
• Pollution control equipment
• Refractory and coatings
• Sow caster
• Sawing machine and consumable
• Electromagnetic stirrer
• Permanent magnet stirrer
• Strapping and packaging equipment
• Temperature measurement
• Refractory
• Vibrating compactor
• Forming machine
• Anode Rodding plant
• Anode assembly machine
• Anode rod
• Anode baking furnace
• Anode baking furnace control system
• Anode charging machine
• Anode measure instrument
• Anode past mixer
• Anode plant cleaning system
• Anode saw
• Building ventilation
• Crane and furnace crane
• Hammer mill
• Jaw crusher
• Proportioning system
• Bath material removal system
• Butt cleaning machine
• Butt stripping machine
• Butt crushing machine
• Cast iron pouring station
• Cathode sealing system
• Induction furnace
• Pollution control equipment
• Rod grinding machine
• Rod straightening machine
• Shot blasting station
• Stub coating units
• Stub cutting machine
• Stub drying units
• Stub hole boring machine
• Stub protection system
• Stub straightening machine
• Stub welding machine
• Thimble removal press
• Potroom
• Anode transporter
• Briquette placement vehicles
• Cell carbon lining materials
• Cranes
• Crucible cleaning machine
• Crust breaker
• Hammer breaker
• Metal transfer ladle
• Pollution control equipment
• Pot bake out system
• Pot cell
• Pot ramming
• Pot superstructure
• Pot tending crane
• Potline insulation
• Potroom cleaning equipment
• Potroom vehicles
• Spading machine
• Tapping machine
• Vacuum cleaner
• Cast house
• Alloy element
• Casthouse crane
• Casthouse lubricant
• Combustion equipment
• Continuous rod caster
• Continuous sheet caster
• Continuous thin slab caster
• DC casting machine automation