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SOP Manual for Other Pressed and Blown Glass and Glassware Manufacturing SOP-763

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An "SOP Manual for Other Pressed and Blown Glass and Glassware Manufacturing" holds significant noteworthiness in the glass manufacturing industry. First and foremost, it serves as a comprehensive reference guide for employees and management, ensuring that standardized operating procedures are followed consistently. This consistency is crucial for maintaining product quality, ensuring worker safety, and minimizing operational errors.

Additionally, the SOP manual plays a pivotal role in training new personnel, helping them quickly integrate into the manufacturing process and understand the industry's specific requirements. It aids in the efficient use of resources and equipment, thereby optimizing production processes and reducing costs.

Furthermore, the manual is essential for regulatory compliance, as it assists in meeting industry standards and government regulations, reducing the risk of legal issues. Overall, the "SOP Manual for Other Pressed and Blown Glass and Glassware Manufacturing" is a vital tool for enhancing operational efficiency, maintaining quality standards, and ensuring the sustainability and success of glass manufacturing enterprises.

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Top 50 SOPs for Standard Operating Procedures (SOPs) for Pressed and Blown Glass and Glassware Manufacturing 

SOP-763-001: Standard Operating Procedure for Glass Batch Mixing 
SOP-763-002: Standard Operating Procedure for Glass Melting 
SOP-763-003: Standard Operating Procedure for Glass Forming 
SOP-763-004: Standard Operating Procedure for Glass Blowing 
SOP-763-005: Standard Operating Procedure for Glass Pressing 
SOP-763-006: Standard Operating Procedure for Glass Annealing 
SOP-763-007: Standard Operating Procedure for Glass Cutting 
SOP-763-008: Standard Operating Procedure for Glass Polishing 
SOP-763-009: Standard Operating Procedure for Glass Decorating 
SOP-763-010: Standard Operating Procedure for Glass Inspection 

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SOP-763-011: Standard Operating Procedure for Glass Quality Control 
SOP-763-012: Standard Operating Procedure for Glass Recycling 
SOP-763-013: Standard Operating Procedure for Glass Handling and Transportation 
SOP-763-014: Standard Operating Procedure for Raw Material Storage 
SOP-763-015: Standard Operating Procedure for Furnace Maintenance 
SOP-763-016: Standard Operating Procedure for Mold Preparation
SOP-763-017: Standard Operating Procedure for Mold Cleaning
SOP-763-018: Standard Operating Procedure for Glass Batch Testing 
SOP-763-019: Standard Operating Procedure for Temperature Control 
SOP-763-020: Standard Operating Procedure for Glass Forming Machine Setup 

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SOP-763-021: Standard Operating Procedure for Pressed Glass Inspection 
SOP-763-022: Standard Operating Procedure for Blown Glass Inspection 
SOP-763-023: Standard Operating Procedure for Glassware Packaging 
SOP-763-024: Standard Operating Procedure for Product Labeling 
SOP-763-025: Standard Operating Procedure for Defect Analysis 
SOP-763-026: Standard Operating Procedure for Rejection Criteria 
SOP-763-027: Standard Operating Procedure for Glassware Storage 
SOP-763-028: Standard Operating Procedure for Glassware Shipment
SOP-763-029: Standard Operating Procedure for Energy Management 
SOP-763-030: Standard Operating Procedure for Emergency Response 

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SOP-763-031: Standard Operating Procedure for Hazardous Material Handling 
SOP-763-032: Standard Operating Procedure for Glassware Traceability 
SOP-763-033: Standard Operating Procedure for Tool and Equipment Calibration 
SOP-763-034: Standard Operating Procedure for Glassware Design 
SOP-763-035: Standard Operating Procedure for Product Development 
SOP-763-036: Standard Operating Procedure for Environmental Compliance 
SOP-763-037: Standard Operating Procedure for Glassware Rework 
SOP-763-038: Standard Operating Procedure for Employee Training 
SOP-763-039: Standard Operating Procedure for Glassware Documentation
SOP-763-040: Standard Operating Procedure for Glassware Sanitization 

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SOP-763-041: Standard Operating Procedure for Glassware Testing 
SOP-763-042: Standard Operating Procedure for Glassware Sterilization 
SOP-763-043: Standard Operating Procedure for Glassware Weighing 
SOP-763-044: Standard Operating Procedure for Glassware Drying
SOP-763-045: Standard Operating Procedure for Glassware Grinding 
SOP-763-046: Standard Operating Procedure for Glassware Etching
SOP-763-047: Standard Operating Procedure for Glassware Laminating 
SOP-763-048: Standard Operating Procedure for Glassware Coating
SOP-763-049: Standard Operating Procedure for Glassware Firing
SOP-763-050: Standard Operating Procedure for Glassware Polishing
 
 
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Standard Operating Procedure - SOP ToolBox (1)
 

SOP ToolBox: If you are reading these lines, I am sure you are looking for Standard Operating Procedure guidelines or SOPs itself. In both the cases, searching in internet will not be yielding any great help. Because no company shares their SOP Development Process and certainly don’t share their SOP Documents. The best way to develop an SOP is creating one for yourself. At Fhyzics, we write SOPs day-in and day-out for companies across the globe including some of the Fortune 500 organisations. Our charge ranges from USD 5000 to USD 50000 depending upon the number of processes to be covered. Certainly, this is not affordable to small and mid-size organisations. Hence, we decided to create this SOP ToolBox to disseminate our 8-Step SOP Development Life-Cycle and best practices at an unbelievably low price.

I always say, writing an SOP is somewhere between art and science. So far you may be clueless on where to start and how to progress on an SOP? This will not be the case after you diligently go through this SOP ToolBox. We have summarised all our secrets here to get you started and to deliver a stunning SOP to your management.

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1. Standard Operating Procedures (SOP) Manual for Accounts Department
2. Standard Operating Procedures (SOP) Manual for Finance Department
3. Standard Operating Procedures (SOP) Manual for Customer Service
4. Standard Operating Procedures (SOP) Manual for CRM Department
5. Standard Operating Procedures (SOP) Manual for Credit Department
6. Standard Operating Procedures (SOP) Manual for Treasury Department
7. Standard Operating Procedures (SOP) Manual for Human Resources (HR) Department
8. Standard Operating Procedures (SOP) Manual for Training Department
9. Standard Operating Procedures (SOP) Manual for Learning & Development Department
10. Standard Operating Procedures (SOP) Manual for Administration Department
11. Standard Operating Procedures (SOP) Manual for Front Office

12. Standard Operating Procedures (SOP) Manual for House Keeping
13. Standard Operating Procedures (SOP) Manual for Safety Department
14. Standard Operating Procedures (SOP) Manual for Security Department
15. Standard Operating Procedures (SOP) Manual for Facilities Management Department
16. Standard Operating Procedures (SOP) Manual for Vigilance Department
17. Standard Operating Procedures (SOP) Manual for Legal Department
18. Standard Operating Procedures (SOP) Manual for Information Technology (IT) Department
19. Standard Operating Procedures (SOP) Manual for Sales & Marketing Department
20. Standard Operating Procedures (SOP) Manual for Design & Engineering 
21. Standard Operating Procedures (SOP) Manual for Procurement Department
22. Standard Operating Procedures (SOP) Manual for Production
23. Standard Operating Procedures (SOP) Manual for SRM Department
24. Standard Operating Procedures (SOP) Manual for Supply Chain Department
25. Standard Operating Procedures (SOP) Manual for Warehouse
26. Standard Operating Procedures (SOP) Manual for New Product Development Department
27. Standard Operating Procedures (SOP) Manual for Research and Development  
28. Standard Operating Procedures (SOP) Manual for Quality Department
29. Standard Operating Procedures (SOP) Manual for Calibration Department
30. Standard Operating Procedures (SOP) Manual for Maintenance Department

List of products that are being made under this industry
  •  Ashtrays, glass, made in glass making plants
  •  Blanks for electric light bulbs, glass, made in glass making plants
  •  Blanks, ophthalmic lens and optical glass, made in glass making plants
  •  Blocks, glass, made in glass making plants
  •  Bricks, glass, made in glass making plants
  •  Christmas tree ornaments, glass, made in glass making plants
  •  Cooking utensils, glass, and glass-ceramic, made in glass making plants
  •  Cooking ware made in glass making plants
  •  Decorative glassware made in glass making plants
  •  Electron tube parts, glass blanks, made in glass making plants
  •  Fibers, glass, textile, made in glass making plants
  •  Fruits, artificial, made in glass making plants
  •  Glass blanks for electric light bulbs made in glass making plants
  •  Glass fiber, optical, made in glass making plants
  •  Glass fiber, textile type, made in glass making plants
  •  Glass fiber, unsheathed, made in glass making plants
  •  Glassmaking and blowing by hand
  •  Glass products (except packaging containers) made in glass making plants
  •  Glass, automotive, made in glass making plants
  •  Glassware for industrial, scientific, and technical use made in glass making plants
  •  Glassware for lighting fixtures made in glass making plants
  •  Glassware, art, decorative, and novelty made in glass making plants
  •  Industrial glassware and glass products, pressed or blown, made in glass making plants
  •  Insulators, electrical, glass, made in glass making plants
  •  Laboratory glassware (e.g., beakers, test tubes, vials) made in glass making plants
  •  Lampshades made in glass making plants
  •  Lens blanks, optical and ophthalmic, made in glass making plants
  •  Medical glassware made in glass making plants
  •  Ornaments, Christmas tree, glass, made in glass making plants
  •  Ovenware, glass, made in glass making plants
  •  Photomask blanks, glass, made in glass making plants
  •  Scientific glassware, pressed or blown, made in glass making plants
  •  Stemware, glass, made in glass making plants
  •  Tableware made in glass making plants
  •  Teakettles, glass, and glass-ceramic, made in glass making plants
  •  Technical glassware and glass products, pressed or blown, made in glass making plants
  •  Textile glass fibers made in glass making plants
  •  Vacuum tube blanks, glass, made in glass making plants
  •  Vases, glass, made in glass making plants
  • Yarn, fiberglass, made in glass making plants

In 2019, industry sales were $3.6 billion. Over the past 3 years, the industry has grown at an annual rate of 1.7% with a number of 386 companies in the industry. In 2019, the average sales per company were $9.3 million and 2020 forecasted inflation is 2%. In 2019, industry operating expenses grew 3.3%. In 2019, payroll per employee was $54,259
Some of the major players of this industry are
  • Kimble Chase Life Science and Research Products, LLC
  • Bgf Industries Inc
  • Anchor Hocking Operating Co
  • Erie Scientific
  • Thermo Fisher Scientific
  • Neptune Communications, LLC
  • Conviron
  • EDAX Inc
  • Luminance
  • Scientific Fisher
  • Paragon Tempered Glass
  • Cameca Instruments Inc
  • Orbix
  • Pacific Vial Manufacturing Inc
  • Glass Axis
  • Michigan Scientific Corp
  • N D S Technologies
  • Island Glassworks, LLC
  • Jesse Reece
  • J And R Import Trading
  • Svend Jensen of Denmark Inc
  • Di Nardo Art Glass Studio
  • Physitemp Instruments Inc
  • Scanlan Glass
  • Thermo
  • Luminance
  • Barry Entner Sculpture
  • Justice Laboratory Software
  • Bee Wee Corp
  • Gilvey Studio Art Glass, Ltd
  • Love It Lighting Corp
  • Biodesign
  • J E O L USA
  • Imani International
  • Fisher Scientific
  • Rabbitt Glass Automation Inc
  • Ixrf Systems
  • Agilecom Photonic Solution
  • Art of Fire
  • MD Scientific Glass Corp
  • DC Glassworks
  • Serge Lashutka Art Glass
  • M And M Glass
  • Twos Company
  • Moonlight Glass
  • Glass Designs By John Barber
  • Kahlen Studio
  • Suzanne Glass Esko
  • United Glass Blowing
  • Tigno Technologies
  • Glassstone And Co
  • Frezer Inc
  • Joel Bloomberg Designs
  • Painted Tulips
  • Whelan Scientific Glass
  • Sci Tech Glassblowing
  • Bittersweet Glass Works
  • Fair Haven Glass
  • Westrock Art Glass Inc
  • Thermo Fisher Scientific
  • Glass Tech Inc
  • Fluorometrix Corp
  • Karen Morse Creations Inc
  • Brimstone Glassworks
  • Mikoski Fused Quartz And Glass Specialists
  • Wilbur Scientific Company Inc
  • Thermo Fisher Scientific
  • Denali Designs
  • Shades of Gold
  • Kimball Physics Inc
  • Eu Glass
  • Dynasil Corp. of America
  • Delval Glass Inc
  • Questar Corp
  • Love of Art
  • Glassblowers
  • Pioneer Scientific
  • Lamps By Lynne
  • Pesce Lab Sales Inc
  • New Fislerville Glassworks
  • Greatglas Inc
  • Buenrostro Studio, LLC
  • Big River Glass Art
  • Glass Eye Studio Corp
  • CQ2 Enterprises
  • Trevs Glass Supply
  • Holberg Enterprises
  • Elwha River Crystal Co
  • M Space Inc
  • Decicio Glass
  • MC Kisick Scientific Glass
  • Gerresheimer Glass
  • Glass America
  • Imperial Glass Block Co. Inc
  • Guyett Geomatics Inc
  • Artistry In Glass By Comac
  • Equip Scientific Com
  • Fused In Glass
  • Crystal Shop
  • Glass Guru Denver
Some of the challenges faced by this industry are
  1. Lack of Demand
  • Sluggish demand from Construction and automotive segment
  • The slower growth rate in the alcoholic beverage sector
  • Float creation in the beer market –branding of bottles.
  • The constrained financial condition of key player USL, Unitech, DLF, etc.
  1. Surplus Capacity
  • HNG, HSIL, Piramal & Firozabad cluster has added capacities in the last 2-3 years.
  • Capacity utilization of the Float glass & Container glass segment is below 75%.
  • Price bargaining power reduced. No rate increase due to demand-supply mismatch
  1. Rising Input Cost
  • High increase in Input cost – Raw material
  • Mining issues across the state , Govt delaying mining leases.
  • HSD Price increase impacting freight cost
  • Levy of Anti-dumping duty led to soda ash price increase by 20% in the last 2 years
  • Power and Fuel costs contribute to 61% of the product cost
  • Power Tariff revisions
  • Steep Hike in Fuel oil, Natural Gas and LPG prices
  1. Long Working Capital cycle
  • Continuous nature operation of Glass furnaces.
  • Lack of demand has led to increased FG inventories
  • High debtors & Inventory of FG & RM have to lead to High working capital cycle
  • Working capital cycle ~ 100-125 days
  • Many small players forced to close down operations.
  1. Exchange rate Fluctuations
  • Fuel Prices and Gas Price have a direct impact
  • Soda ash, one of the Key Raw material, for glass Manufacturing – Forex impact
  • Direct impact on cost of borrowings.
  1. Buyer Concentration Risk
  • Companies need to work on diversifying the Glass usage in other sectors
  • Too much concentration in the alcoholic and construction segment.
  • Volume dependent models -problematic
  1. Alternate Packaging
  • Switch over to Plastics – LDPE, PP, PET, and Other Plastics materials
  • Food processing, Pharma, and Beverage have started shifting to Tetra and PET.
  • Country liquor switch over to Tetra pack and PET bottles in some states, .
  • Poor Concern of Govt/regulators on Plastic usage – Impact on Human health & Environment neglected.
Governing bodies
For further references
The industry’s revenue for the year 2014 was reported at $4.1 billion USD, with an estimated gross profit of 29.91%. Import was valued at $2.9 billion USD from 94 countries. The industry also exported $1.7 billion USD worth of merchandise to 156 countries. Adding import value to and subtracting export value from the industry’s shipment value, the total domestic demand for the industry in 2014 was $5.4 billion USD.

Research By : Mohammed Ijas

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Written by Venkadesh Narayanan

Venkadesh is a Mechanical Engineer and an MBA with 30 years of experience in the domains of supply chain management, business analysis, new product development, business plan and standard operating procedures. He is currently working as Principal Consultant at Fhyzics Business Consultants. He is also serving as President, PDMA-India (an Indian affiliate of PDMA, USA) and Recognised Instructor of APICS, USA and CIPS, UK. He is a former member of Indian Civil Services (IRAS). Fhyzics offers consulting, certification, and executive development programs in the domains of supply chain management, business analysis and new product development.

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