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SOP Manual for Asphalt Shingle and Coating Materials Manufacturing SOP-759

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The "SOP Manual for Asphalt Shingle and Coating Materials Manufacturing" offers a range of substantial benefits for the industry and the companies operating within it:

  1. Quality Assurance: The manual establishes standardized processes, ensuring consistent product quality. This enhances the reliability and durability of asphalt shingles and coating materials, leading to customer satisfaction and long-term trust.

  2. Operational Efficiency: By providing clear, well-documented procedures, the manual streamlines manufacturing operations, minimizing waste and improving resource utilization. This results in increased efficiency and cost savings.

  3. Compliance and Safety: It assists manufacturers in adhering to industry regulations and safety standards, reducing the risk of legal issues and ensuring a safe working environment for employees.

  4. Training and Onboarding: The manual simplifies the training of new personnel, helping them quickly become proficient in the manufacturing processes, reducing the learning curve and potential errors.

  5. Environmental Responsibility: In an era of growing environmental awareness, the manual can incorporate guidelines for sustainable practices, contributing to reduced environmental impact and improved corporate social responsibility.

  6. Consistency and Brand Reputation: Consistency in product quality and adherence to industry standards help build a strong brand reputation, which is essential for gaining a competitive edge and increasing market share.

  7. Cost Reduction: By optimizing operations and minimizing errors, the manual helps reduce operational costs, ultimately improving the bottom line for manufacturing companies.

In conclusion, the "SOP Manual for Asphalt Shingle and Coating Materials Manufacturing" provides a multitude of advantages, including quality assurance, operational efficiency, compliance, safety, workforce development, environmental responsibility, brand reputation, and cost reduction, making it an invaluable tool for enhancing the success and sustainability of businesses in this industry.

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Top 50 SOPs for Standard Operating Procedures (SOPs) for Asphalt Shingle and Coating Materials Manufacturing 

SOP-759-001: Standard Operating Procedure for Raw Material Inspection 
SOP-759-002: Standard Operating Procedure for Batch Mixing 
SOP-759-003: Standard Operating Procedure for Asphalt Shingle Formulation 
SOP-759-004: Standard Operating Procedure for Coating Material Preparation 
SOP-759-005: Standard Operating Procedure for Quality Control Sampling 
SOP-759-006: Standard Operating Procedure for Weighing and Proportioning 
SOP-759-007: Standard Operating Procedure for Mixer Operation 
SOP-759-008: Standard Operating Procedure for Batch Heating 
SOP-759-009: Standard Operating Procedure for Sheet Formation 
SOP-759-010: Standard Operating Procedure for Shingle Cutting 

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SOP-759-011: Standard Operating Procedure for Surface Coating 
SOP-759-012: Standard Operating Procedure for Curing Process 
SOP-759-013: Standard Operating Procedure for Quality Testing 
SOP-759-014: Standard Operating Procedure for Packaging 
SOP-759-015: Standard Operating Procedure for Storage and Warehousing 
SOP-759-016: Standard Operating Procedure for Equipment Cleaning 
SOP-759-017: Standard Operating Procedure for Waste Management 
SOP-759-018: Standard Operating Procedure for Emergency Response 
SOP-759-019: Standard Operating Procedure for Personnel Protective Equipment (PPE) Usage 
SOP-759-020: Standard Operating Procedure for Material Handling 

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SOP-759-021: Standard Operating Procedure for Facility Maintenance 
SOP-759-022: Standard Operating Procedure for Calibration of Equipment 
SOP-759-023: Standard Operating Procedure for Environmental Monitoring 
SOP-759-024: Standard Operating Procedure for Record Keeping
SOP-759-025: Standard Operating Procedure for Process Documentation 
SOP-759-026: Standard Operating Procedure for Change Control 
SOP-759-027: Standard Operating Procedure for Employee Training 
SOP-759-028: Standard Operating Procedure for Quality Management 
SOP-759-029: Standard Operating Procedure for Continuous Improvement 
SOP-759-030: Standard Operating Procedure for Customer Complaint Handling 

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SOP-759-031: Standard Operating Procedure for Product Recall 
SOP-759-032: Standard Operating Procedure for Raw Material Storage 
SOP-759-033: Standard Operating Procedure for Finished Goods Storage 
SOP-759-034: Standard Operating Procedure for Equipment Maintenance 
SOP-759-035: Standard Operating Procedure for Hazardous Material Handling 
SOP-759-036: Standard Operating Procedure for Transportation and Shipping 
SOP-759-037: Standard Operating Procedure for Dust Control 
SOP-759-038: Standard Operating Procedure for Ventilation System Operation 
SOP-759-039: Standard Operating Procedure for Energy Conservation 
SOP-759-040: Standard Operating Procedure for Process Troubleshooting 

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SOP-759-041: Standard Operating Procedure for Batch Record Review 
SOP-759-042: Standard Operating Procedure for Material Traceability 
SOP-759-043: Standard Operating Procedure for Product Sampling 
SOP-759-044: Standard Operating Procedure for Product Labeling 
SOP-759-045: Standard Operating Procedure for Quality Audit 
SOP-759-046: Standard Operating Procedure for Root Cause Analysis 
SOP-759-047: Standard Operating Procedure for Regulatory Compliance 
SOP-759-048: Standard Operating Procedure for Facility Security 
SOP-759-049: Standard Operating Procedure for Employee Health and Safety 
SOP-759-050: Standard Operating Procedure for Crisis Management
 
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Standard Operating Procedure - SOP ToolBox (1)

SOP ToolBox: If you are reading these lines, I am sure you are looking for Standard Operating Procedure guidelines or SOPs itself. In both the cases, searching in internet will not be yielding any great help. Because no company shares their SOP Development Process and certainly don’t share their SOP Documents. The best way to develop an SOP is creating one for yourself. At Fhyzics, we write SOPs day-in and day-out for companies across the globe including some of the Fortune 500 organisations. Our charge ranges from USD 5000 to USD 50000 depending upon the number of processes to be covered. Certainly, this is not affordable to small and mid-size organisations. Hence, we decided to create this SOP ToolBox to disseminate our 8-Step SOP Development Life-Cycle and best practices at an unbelievably low price.


I always say, writing an SOP is somewhere between art and science. So far you may be clueless on where to start and how to progress on an SOP? This will not be the case after you diligently go through this SOP ToolBox. We have summarised all our secrets here to get you started and to deliver a stunning SOP to your management.

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Production Process
Here are the steps involved in making asphalt:
  • Distilling the crude
  • Cutting back
  • Emulsifying
  • Pulverizing
  • Air Blowing
1. Standard Operating Procedures (SOP) Manual for Accounts Department
2. Standard Operating Procedures (SOP) Manual for Finance Department
3. Standard Operating Procedures (SOP) Manual for Customer Service
4. Standard Operating Procedures (SOP) Manual for CRM Department
5. Standard Operating Procedures (SOP) Manual for Credit Department
6. Standard Operating Procedures (SOP) Manual for Treasury Department
7. Standard Operating Procedures (SOP) Manual for Human Resources (HR) Department
8. Standard Operating Procedures (SOP) Manual for Training Department
9. Standard Operating Procedures (SOP) Manual for Learning & Development Department
10. Standard Operating Procedures (SOP) Manual for Administration Department
11. Standard Operating Procedures (SOP) Manual for Front Office

12. Standard Operating Procedures (SOP) Manual for House Keeping
13. Standard Operating Procedures (SOP) Manual for Safety Department
14. Standard Operating Procedures (SOP) Manual for Security Department
15. Standard Operating Procedures (SOP) Manual for Facilities Management Department
16. Standard Operating Procedures (SOP) Manual for Vigilance Department
17. Standard Operating Procedures (SOP) Manual for Legal Department
18. Standard Operating Procedures (SOP) Manual for Information Technology (IT) Department
19. Standard Operating Procedures (SOP) Manual for Sales & Marketing Department
20. Standard Operating Procedures (SOP) Manual for Design & Engineering 
21. Standard Operating Procedures (SOP) Manual for Procurement Department
22. Standard Operating Procedures (SOP) Manual for Production
23. Standard Operating Procedures (SOP) Manual for SRM Department
24. Standard Operating Procedures (SOP) Manual for Supply Chain Department
25. Standard Operating Procedures (SOP) Manual for Warehouse
26. Standard Operating Procedures (SOP) Manual for New Product Development Department
27. Standard Operating Procedures (SOP) Manual for Research and Development  
28. Standard Operating Procedures (SOP) Manual for Quality Department
29. Standard Operating Procedures (SOP) Manual for Calibration Department
30. Standard Operating Procedures (SOP) Manual for Maintenance Department

Procedure for manufacturing Asphalt shingle
Dry looping
A jumbo role of raw material is been mounted and fed into roofing machine. The dry looping is the first step involved in this process, whereas the raw materials is been dried and shaped for manufacturing process.
Saturation
Raw material is been sent to pre saturation chamber, where hot asphalt sprayer is been used to drive out the moisture. Then it goes on saturation tank, in that mats are been dipped and saturated in asphalt.
Wet looping
Then these mats are sent through wet looping unit, where the mats are been used to create with an even greater degree of saturation and proper size of the mats is been created.
Coating
Applying of the minerals in all side of the mats is been done in this step, because coating makes the product to form a strong and steady state.
Mineral surfacing
Mineral particles like mica or talc is been applied and embedded in the back side of the product and then surfacing is been done. Due to heavy saturation point, now the mats are been taken for cooling down process.
Finishing
The roofing material is been set to overcome with the final stage by passing the product into cooling unit.
Cutting
The finished product is been sent to cutting machine, so that asphalt shingle is been sized and shaped according to the requirement.
Quality control and Packaging
Quality measures team checks the product for its quality. Damaged product is been neglected and fine quality goods are sent to packing process for sales to customers.
 
Intended Audience for this industry
  • Raw Material Suppliers
  • End Users
  • Product Manufacturers
  • Traders & Distributors
  • Regulatory Bodies
  • Market Research and Consulting Firms
Machines used in this industry
  • Shingle Cutter
  • Turret Style Shingle Cutting Machine
  • Filler Mixing System
  • Automatic Roll Winder
  • Horizontal Filler Mixer
  • Quick Change Blender
  • Automatic Shingle Palletizing Machine
  • Ceiling Tile Wrapper
  • Asphalt Heater Thermal Oxidizer
  • Release Film Application Unit
  • Automatic Roll Wrapper
  • High Speed Roll Palletizer
  • Mobile Asphalt Mixing System
  • Automatic Film Tracker
  • Servo Driven Electrical Roll Winder
  • Dual Compound Impregnator/Coater
  • Automatic Chip Board Feeder for Pallets
  • Cutting Module for Carbide Knives
  • Near-Far Stacking System for 3-Tab
  • Shingle Production.
 International Standard guiding this industry
Here is the list of world leaders in Production of Asphalt
Journals and articles related to Asphalt Shingle Manufacturing Industries

Research By : Udhay Sankar

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Written by Venkadesh Narayanan

Venkadesh is a Mechanical Engineer and an MBA with 30 years of experience in the domains of supply chain management, business analysis, new product development, business plan and standard operating procedures. He is currently working as Principal Consultant at Fhyzics Business Consultants. He is also serving as President, PDMA-India (an Indian affiliate of PDMA, USA) and Recognised Instructor of APICS, USA and CIPS, UK. He is a former member of Indian Civil Services (IRAS). Fhyzics offers consulting, certification, and executive development programs in the domains of supply chain management, business analysis and new product development.

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