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SOP Manual for Biological Product (except Diagnostic) Manufacturing SOP-837

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The influence of an SOP (Standard Operating Procedure) Manual for Biological Product (except Diagnostic) Manufacturing is substantial within the pharmaceutical and biotechnology industries due to several key factors:

  1. Product Quality and Consistency: SOPs ensure the consistent production of biological products, such as vaccines, antibodies, and enzymes, meeting stringent quality standards. This consistency is paramount for patient safety and product efficacy.

  2. Operational Efficiency: Standardized procedures streamline manufacturing processes, reducing errors, minimizing downtime, and optimizing resource allocation. This results in cost savings and faster product development.

  3. Safety and Regulatory Compliance: Biological product manufacturing is heavily regulated for product safety and efficacy. The manual ensures adherence to these regulations, reducing the risk of non-compliance, costly delays, and legal consequences.

  4. Employee Training and Expertise: It serves as a vital training resource for new and existing employees, accelerating their understanding of complex bioprocessing, safety measures, and quality control standards, fostering a skilled and proficient workforce.

  5. Innovation and Research: The manual can be adapted to incorporate emerging biotechnological innovations, staying at the forefront of scientific progress, and enabling the development of new and improved biological products.

  6. Public Health Impact: The products manufactured, such as vaccines and therapeutic proteins, have a direct influence on public health, making adherence to SOPs crucial for patient well-being and global health.

In summary, the influence of an SOP Manual for Biological Product Manufacturing is critical in ensuring product quality, operational efficiency, safety, regulatory compliance, employee training, innovation, and the positive impact on public health. It is pivotal in the pharmaceutical and biotechnology sectors, contributing to scientific progress and patient well-being.

CLICK HERE to download the List of SOPs Document in PDF format. Please share this document with your clients, colleagues and senior officers.

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Top 50 SOPs for Standard Operating Procedures (SOPs) for Biological Product (except Diagnostic) Manufacturing  

SOP-837-001: Standard Operating Procedure for Facility Access Control   
SOP-837-002: Standard Operating Procedure for Personnel Hygiene and Gowning   
SOP-837-003: Standard Operating Procedure for Equipment Cleaning and Sanitization   
SOP-837-004: Standard Operating Procedure for Raw Material Storage and Handling   
SOP-837-005: Standard Operating Procedure for Media and Buffer Preparation   
SOP-837-006: Standard Operating Procedure for Cell Culture Initiation   
SOP-837-007: Standard Operating Procedure for Fermentation Process   
SOP-837-008: Standard Operating Procedure for Harvesting of Cells or Biomass   
SOP-837-009: Standard Operating Procedure for Purification Process   
SOP-837-010: Standard Operating Procedure for Filtration and Clarification   

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SOP-837-011: Standard Operating Procedure for Chromatography   
SOP-837-012: Standard Operating Procedure for Viral Inactivation   
SOP-837-013: Standard Operating Procedure for Formulation   
SOP-837-014: Standard Operating Procedure for Fill and Finish   
SOP-837-015: Standard Operating Procedure for Aseptic Filling  
SOP-837-016: Standard Operating Procedure for Lyophilization  
SOP-837-017: Standard Operating Procedure for Packaging and Labeling   
SOP-837-018: Standard Operating Procedure for Environmental Monitoring   
SOP-837-019: Standard Operating Procedure for In-Process Testing   
SOP-837-020: Standard Operating Procedure for Final Product Testing   

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SOP-837-021: Standard Operating Procedure for Stability Studies   
SOP-837-022: Standard Operating Procedure for Batch Record Review and Approval   
SOP-837-023: Standard Operating Procedure for Change Control   
SOP-837-024: Standard Operating Procedure for Deviation Management   
SOP-837-025: Standard Operating Procedure for Corrective and Preventive Actions (CAPA)   
SOP-837-026: Standard Operating Procedure for Document Control   
SOP-837-027: Standard Operating Procedure for Training and Qualification   
SOP-837-028: Standard Operating Procedure for Vendor Qualification   
SOP-837-029: Standard Operating Procedure for Waste Management   
SOP-837-030: Standard Operating Procedure for Emergency Response   

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SOP-837-031: Standard Operating Procedure for Incident Reporting   
SOP-837-032: Standard Operating Procedure for Internal Audits   
SOP-837-033: Standard Operating Procedure for Regulatory Inspections   
SOP-837-034: Standard Operating Procedure for Product Complaints   
SOP-837-035: Standard Operating Procedure for Recalls   
SOP-837-036: Standard Operating Procedure for Batch Release   
SOP-837-037: Standard Operating Procedure for Reserve Sample Storage   
SOP-837-038: Standard Operating Procedure for Trend Analysis   
SOP-837-039: Standard Operating Procedure for Facility Maintenance   
SOP-837-040: Standard Operating Procedure for Calibration and Validation   

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SOP-837-041: Standard Operating Procedure for Data Integrity   
SOP-837-042: Standard Operating Procedure for Contamination Control   
SOP-837-043: Standard Operating Procedure for Occupational Health and Safety   
SOP-837-044: Standard Operating Procedure for Quality Risk Management 
SOP-837-045: Standard Operating Procedure for Product Lifecycle Management   
SOP-837-046: Standard Operating Procedure for Technology Transfer   
SOP-837-047: Standard Operating Procedure for Continuous Improvement   
SOP-837-048: Standard Operating Procedure for Crisis Management   
SOP-837-049: Standard Operating Procedure for Business Continuity   
SOP-837-050: Standard Operating Procedure for Regulatory Compliance
 
 
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Standard Operating Procedure - SOP ToolBox (1)
 

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I always say, writing an SOP is somewhere between art and science. So far you may be clueless on where to start and how to progress on an SOP? This will not be the case after you diligently go through this SOP ToolBox. We have summarised all our secrets here to get you started and to deliver a stunning SOP to your management.

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Types of Biological Products and Therapy:
  •  Blood or other blood products (like platelets)
  •  Steroid hormone therapies (like estrogen, testosterone)
  •  Vaccines (for disease prevention)
  •  Antitoxins
  •  Recombinant proteins
  •  Recombinant nucleic acids
  •  Interleukins
  •  Tendons, ligaments, or other materials used for transplantation
  •  Monoclonal antibodies
  •  Stem cell therapies
  •  Other cell therapies
  •  Gene therapies
  •  Monoclonal Antibodies
  •  Growth Hormones
  •  Beta Interferon
  •  Therapeutic Enzymes

1. Standard Operating Procedures (SOP) Manual for Accounts Department
2. Standard Operating Procedures (SOP) Manual for Finance Department
3. Standard Operating Procedures (SOP) Manual for Customer Service
4. Standard Operating Procedures (SOP) Manual for CRM Department
5. Standard Operating Procedures (SOP) Manual for Credit Department
6. Standard Operating Procedures (SOP) Manual for Treasury Department
7. Standard Operating Procedures (SOP) Manual for Human Resources (HR) Department
8. Standard Operating Procedures (SOP) Manual for Training Department
9. Standard Operating Procedures (SOP) Manual for Learning & Development Department
10. Standard Operating Procedures (SOP) Manual for Administration Department
11. Standard Operating Procedures (SOP) Manual for Front Office

12. Standard Operating Procedures (SOP) Manual for House Keeping
13. Standard Operating Procedures (SOP) Manual for Safety Department
14. Standard Operating Procedures (SOP) Manual for Security Department
15. Standard Operating Procedures (SOP) Manual for Facilities Management Department
16. Standard Operating Procedures (SOP) Manual for Vigilance Department
17. Standard Operating Procedures (SOP) Manual for Legal Department
18. Standard Operating Procedures (SOP) Manual for Information Technology (IT) Department
19. Standard Operating Procedures (SOP) Manual for Sales & Marketing Department
20. Standard Operating Procedures (SOP) Manual for Design & Engineering 
21. Standard Operating Procedures (SOP) Manual for Procurement Department
22. Standard Operating Procedures (SOP) Manual for Production
23. Standard Operating Procedures (SOP) Manual for SRM Department
24. Standard Operating Procedures (SOP) Manual for Supply Chain Department
25. Standard Operating Procedures (SOP) Manual for Warehouse
26. Standard Operating Procedures (SOP) Manual for New Product Development Department
27. Standard Operating Procedures (SOP) Manual for Research and Development  
28. Standard Operating Procedures (SOP) Manual for Quality Department
29. Standard Operating Procedures (SOP) Manual for Calibration Department
30. Standard Operating Procedures (SOP) Manual for Maintenance Department

Medical uses of Biological Products:
  •  Various cancers
  •  Rheumatoid arthritis (RA)
  •  Ankylosing spondylitis
  •  Crohn's disease
  •  Ulcerative colitis
  •  Psoriasis
  •  Diabetes
  •  Multiple sclerosis (MS)
  •  Heart attack
  •  Systemic lupus erythematous
  •  Age-related macular degeneration
  •  Diabetic retinopathy
  •  Prevention of pneumonia
  •  Anemia
  •  Chronic migraine
  •  Hepatitis B
  •  Hemophilia
  •  Respiratory syncytial virus (RSV) prophylaxis
  •  HPV prevention
  •  Varicella virus vaccine
  •  Growth hormone deficiency
  •  Osteoporosis
  •  Allergic asthma
  •  Chronic idiopathic urticaria
  •  Infertility
  •  Prevention of meningococcal disease
  •  Cystic fibrosis
  •  Paroxysmal nocturnal hemoglobinuria

Production Process:
This industry follows GMP (Good manufacturing practices) rules for all production process in manufacturing the products. The process and procedure for manufacturing biological products varies according to their characteristics and uses. The raw materials are extracted from biological tissues, including human, animal and plant tissues, and fungi. The strain of microorganisms and eukaryotic cells are been made to grow in vials. Then prefiltration and ultrafiltration are done to remove impurities. To stop the growth of cells in vials, they are frozen with liquid nitrogen by cooling them in -196 degrees Celsius and then the cells are warmed up for further procedure. Based on the Characteristics and uses the vaccine’s formula may differ, according to the concentrated vaccine the formulation is added and sent for filtering sterilization. Finally, vaccines are filled and packed in an efficient manner.

Steps involved un manufacturing Biological products:
  • Upstream process:
  • Raw materials
  • Working seed
  • Propagation
  • Downstream Process:
  • prefiltration
  • ultrafiltration
  • Freezing and thawing technique
  • Formulation
  • Filter sterilization
  • Filling
  • Packing
  • Finished goods
Machines used in this industry:
  • Cell Analysis, Biological Containment, Equipment
  • Closed & automated cell processing systems for cell therapy manufacturing
  • Stainless Steel Enclosure for Single-Use Bags
  • Aseptic Filling Equipment
  • Automated pipetting system
  • Background Membrane Imaging
  • PET Imaging
  • Radiochemical synthesis
  • High-throughput Antibody & Protein Characterization
  • Flow Cytometers
  • Biologics Processing and Production Equipment
  • Refurbished Biotech Equipment
  • Sequencing Equipment
  • Automation of Cell Therapy Manufacturing
  • Centrifuges
  • Mixing machines
  • Solids processing equipment
  • Cell Culture Media Production Equipment
  • Solid tissue processing equipment
  • High shear fluid processors
  • Bioreactors
  • Cell Counters
International Standard Regarding this Industry:
Here is the list of world leaders in Production of Biological Products:
  • Gilead Sciences | Foster City, California, United States |
    http://www.gilead.com/
  • Amgen | Thousand Oaks, California, United States |
    http://www.amgen.com/
  • Celgene | Summit, New Jersey, United States |
    http://www.celgene.com/
  • Biogen| Cambridge, Massachusetts, United States |
  • https://www.biogen.com/en_us/home.html
Journals and Articles Related to this Industries:

Research By : Udhay Sankar

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Written by Venkadesh Narayanan

Venkadesh is a Mechanical Engineer and an MBA with 30 years of experience in the domains of supply chain management, business analysis, new product development, business plan and standard operating procedures. He is currently working as Principal Consultant at Fhyzics Business Consultants. He is also serving as President, PDMA-India (an Indian affiliate of PDMA, USA) and Recognised Instructor of APICS, USA and CIPS, UK. He is a former member of Indian Civil Services (IRAS). Fhyzics offers consulting, certification, and executive development programs in the domains of supply chain management, business analysis and new product development.

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