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SOP Manual for Pesticide and Other Agricultural Chemical Manufacturing SOP-1040

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An SOP (Standard Operating Procedure) Manual for Pesticide and Other Agricultural Chemical Manufacturing is of paramount worth in the agriculture and chemical industry. Firstly, it acts as a foundational document for standardizing manufacturing processes, ensuring consistent product quality. The agricultural sector relies on the efficacy and safety of these chemicals, making quality control critical.

Secondly, the manual serves as an invaluable training resource for employees. It expedites the onboarding of new workers, helping them understand complex manufacturing procedures and safety measures. This leads to a skilled workforce, reducing errors and enhancing overall efficiency.

Safety is a top priority in chemical manufacturing, and the manual plays a pivotal role in establishing safety protocols and guidelines, mitigating the risk of accidents, chemical exposure, and environmental contamination.

Moreover, it ensures compliance with stringent industry regulations and environmental standards, preventing legal and environmental liabilities. This not only safeguards the company's reputation but also contributes to responsible and sustainable chemical manufacturing practices.

In summary, an SOP Manual for Pesticide and Other Agricultural Chemical Manufacturing is indispensable for ensuring product quality, streamlining workforce training, enhancing safety, and complying with strict regulations, making it an essential tool for success and responsibility in this industry.

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Top 50 Standard Operating Procedures (SOPs) for Pesticide and Other Agricultural Chemical Manufacturing 

SOP-1040-001: Standard Operating Procedure for Raw Material Procurement and Inspection 
SOP-1040-002: Standard Operating Procedure for Chemical Formulation and Mixing Procedures 
SOP-1040-003: Standard Operating Procedure for Quality Control and Laboratory Testing 
SOP-1040-004: Standard Operating Procedure for Equipment Calibration and Maintenance 
SOP-1040-005: Standard Operating Procedure for Batch Recordkeeping and Documentation 
SOP-1040-006: Standard Operating Procedure for Process Safety and Hazard Analysis 
SOP-1040-007: Standard Operating Procedure for Personal Protective Equipment (PPE) Usage 
SOP-1040-008: Standard Operating Procedure for Waste Management and Disposal 
SOP-1040-009: Standard Operating Procedure for Emergency Response and Evacuation 
SOP-1040-010: Standard Operating Procedure for Chemical Storage and Inventory Control 

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SOP-1040-011: Standard Operating Procedure for Environmental Impact Assessment 
SOP-1040-012: Standard Operating Procedure for Regulatory Compliance and Reporting 
SOP-1040-013: Standard Operating Procedure for Packaging and Labeling Procedures 
SOP-1040-014: Standard Operating Procedure for Transportation and Shipping Protocols 
SOP-1040-015: Standard Operating Procedure for Equipment Cleaning and Sanitization 
SOP-1040-016: Standard Operating Procedure for Pest Control Measures within the Facility 
SOP-1040-017: Standard Operating Procedure for Water Conservation and Usage Guidelines 
SOP-1040-018: Standard Operating Procedure for Energy Efficiency and Conservation 
SOP-1040-019: Standard Operating Procedure for Handling and Storage of Hazardous Materials 
SOP-1040-020: Standard Operating Procedure for Spill Response and Containment 

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SOP-1040-021: Standard Operating Procedure for Ventilation and Exhaust Systems Operation 
SOP-1040-022: Standard Operating Procedure for Employee Training and Competency 
SOP-1040-023: Standard Operating Procedure for Process Monitoring and Control 
SOP-1040-024: Standard Operating Procedure for Facility Security Measures 
SOP-1040-025: Standard Operating Procedure for Occupational Health and Safety Practices 
SOP-1040-026: Standard Operating Procedure for Process Equipment Inspection and Testing 
SOP-1040-027: Standard Operating Procedure for Non-Conformance Reporting and Correction 
SOP-1040-028: Standard Operating Procedure for Water Treatment and Effluent Disposal 
SOP-1040-029: Standard Operating Procedure for Product Recalls and Withdrawals 
SOP-1040-030: Standard Operating Procedure for Material Compatibility and Segregation 

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SOP-1040-031: Standard Operating Procedure for Product Sampling and Analysis 
SOP-1040-032: Standard Operating Procedure for Record Retention and Archiving 
SOP-1040-033: Standard Operating Procedure for Process Optimization and Efficiency 
SOP-1040-034: Standard Operating Procedure for Supplier Qualification and Auditing 
SOP-1040-035: Standard Operating Procedure for Personal Hygiene and Sanitation 
SOP-1040-036: Standard Operating Procedure for Process Validation and Verification 
SOP-1040-037: Standard Operating Procedure for Air Emissions Monitoring and Control 
SOP-1040-038: Standard Operating Procedure for Contingency Planning for Disasters 
SOP-1040-039: Standard Operating Procedure for Product Life Cycle Assessment 
SOP-1040-040: Standard Operating Procedure for Health Monitoring and Surveillance 

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SOP-1040-041: Standard Operating Procedure for Workplace Ergonomics and Safety 
SOP-1040-042: Standard Operating Procedure for Raw Material Storage and Handling 
SOP-1040-043: Standard Operating Procedure for Occupational Exposure Limits (OELs) 
SOP-1040-044: Standard Operating Procedure for Fire Prevention and Firefighting Procedures 
SOP-1040-045: Standard Operating Procedure for Customer Complaint Resolution Procedures 
SOP-1040-046: Standard Operating Procedure for Indoor Air Quality Management 
SOP-1040-047: Standard Operating Procedure for Community Relations and Communication 
SOP-1040-048: Standard Operating Procedure for Equipment Decommissioning and Disposal 
SOP-1040-049: Standard Operating Procedure for Green Chemistry and Sustainable Practices 
SOP-1040-050: Standard Operating Procedure for Continuous Improvement and Innovation 
 
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Standard Operating Procedure - SOP ToolBox (1)
 

SOP ToolBox: If you are reading these lines, I am sure you are looking for Standard Operating Procedure guidelines or SOPs itself. In both the cases, searching in internet will not be yielding any great help. Because no company shares their SOP Development Process and certainly don’t share their SOP Documents. The best way to develop an SOP is creating one for yourself. At Fhyzics, we write SOPs day-in and day-out for companies across the globe including some of the Fortune 500 organisations. Our charge ranges from USD 5000 to USD 50000 depending upon the number of processes to be covered. Certainly, this is not affordable to small and mid-size organisations. Hence, we decided to create this SOP ToolBox to disseminate our 8-Step SOP Development Life-Cycle and best practices at an unbelievably low price.

I always say, writing an SOP is somewhere between art and science. So far you may be clueless on where to start and how to progress on an SOP? This will not be the case after you diligently go through this SOP ToolBox. We have summarised all our secrets here to get you started and to deliver a stunning SOP to your management.

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1. Standard Operating Procedures (SOP) Manual for Accounts Department
2. Standard Operating Procedures (SOP) Manual for Finance Department
3. Standard Operating Procedures (SOP) Manual for Customer Service
4. Standard Operating Procedures (SOP) Manual for CRM Department
5. Standard Operating Procedures (SOP) Manual for Credit Department
6. Standard Operating Procedures (SOP) Manual for Treasury Department
7. Standard Operating Procedures (SOP) Manual for Human Resources (HR) Department
8. Standard Operating Procedures (SOP) Manual for Training Department
9. Standard Operating Procedures (SOP) Manual for Learning & Development Department
10. Standard Operating Procedures (SOP) Manual for Administration Department
11. Standard Operating Procedures (SOP) Manual for Front Office
12. Standard Operating Procedures (SOP) Manual for House Keeping
13. Standard Operating Procedures (SOP) Manual for Safety Department
14. Standard Operating Procedures (SOP) Manual for Security Department
15. Standard Operating Procedures (SOP) Manual for Facilities Management Department
16. Standard Operating Procedures (SOP) Manual for Vigilance Department
17. Standard Operating Procedures (SOP) Manual for Legal Department
18. Standard Operating Procedures (SOP) Manual for Information Technology (IT) Department
19. Standard Operating Procedures (SOP) Manual for Sales & Marketing Department
20. Standard Operating Procedures (SOP) Manual for Design & Engineering 
21. Standard Operating Procedures (SOP) Manual for Procurement Department
22. Standard Operating Procedures (SOP) Manual for Production
23. Standard Operating Procedures (SOP) Manual for SRM Department
24. Standard Operating Procedures (SOP) Manual for Supply Chain Department
25. Standard Operating Procedures (SOP) Manual for Warehouse
26. Standard Operating Procedures (SOP) Manual for New Product Development Department
27. Standard Operating Procedures (SOP) Manual for Research and Development  
28. Standard Operating Procedures (SOP) Manual for Quality Department
29. Standard Operating Procedures (SOP) Manual for Calibration Department
30. Standard Operating Procedures (SOP) Manual for Maintenance Department

List of products that are being made under this industry
  • Ant poisons manufacturing
  • Arsenate insecticides manufacturing
  • Arsenite insecticides manufacturing
  • Benzene hexachloride (BHC) insecticides manufacturing
  • Bordeaux mixture insecticides manufacturing
  • Botanical insecticides manufacturing
  • Chlordane insecticides manufacturing
  • Cholinesterase inhibitors used as insecticides manufacturing
  • DDT (dichlorodiphenyltrichloroethane) insecticides manufacturing
  • Defoliants manufacturing
  • Dips (i.e., pesticides), cattle and sheep, manufacturing
  • Endrin insecticides manufacturing
  • Exterminating chemical products (e.g., fungicides, insecticides, pesticides) manufacturing
  • Flea powders or sprays manufacturing
  • Fly sprays manufacturing
  • Fungicides manufacturing
  • Herbicides manufacturing
  • Household-type insecticides manufacturing
  • Insecticides manufacturing
  • Lime-sulfur fungicides manufacturing
  • Lindane pesticides manufacturing
  • Malathion insecticides manufacturing
  • Methoxychlor insecticides manufacturing
  • Moth repellents manufacturing
  • Nicotine insecticides manufacturing
  • Organo-phosphate based insecticides manufacturing
  • Parathion insecticides manufacturing
  • Paris green insecticides manufacturing
  • Pest (e.g., ant, rat, roach, rodent) control poison manufacturing
  • Pesticides manufacturing
  • Plant growth regulants manufacturing
  • Pyrethrin insecticides manufacturing
  • Roach poisons manufacturing
  • Rodent poisons manufacturing
  • Rodenticides manufacturing
  • Root removing chemicals manufacturing
  • Rotenone insecticides manufacturing
  • Seed treatment products manufacturing
  • Sodium arsenite insecticides manufacturing
  • Sulfur insecticides manufacturing
  • Termite poisons manufacturing
  • Tick powders or sprays manufacturing
  • Xanthone insecticides manufacturing


The industry’s revenue for the year 2006 was approximately $13,810,000,000. The gross profit was 61.42% at $8,482,102,000. There were 214 establishments in this industry that year. Thus, the average contribution (or revenue) per establishment annually was $64,543,000.

The total import export value for the year 2006 was $2,749,819,000. There were 134 countries that conducted foreign trade with the U.S. in 2006, 3 fewer than year 2005. The top trading countries were: Canada, $867,435,000 (31.55%); Mexico, $251,360,000 (9.14%); Brazil, $226,346,000 (8.23%); China, $192,522,000 (7.0%); and France, $168,296,000 (6.12%). Their combined total represents approximately 62% of all imports and exports.

The total import value for the year 2006 was $633,752,000. This represents a 10% decrease from year 2005. The U.S. had imported industry related merchandises from 52 countries in 2006. The top importing countries were: Canada, $98,758,000 (15.58%); United Kingdom, $97,407,000 (15.37%); Germany, $74,602,000 (11.77%); France, $67,182,000 (10.60%); and China, $67,147,000 (10.60%). Their combined total represents approximately 64% of import from all countries.

The total export value for the year 2006 was $2,100,077,000. This represents a 19.3% increase from year 2005. The U.S. had exported industry related merchandises to 134 countries in 2006. The top exporting countries were: Canada, $768,156,000 (36.58%); Brazil, $223,999,000 (10.67%); Mexico, $201,558,000 (9.60%); China, $120,823,000 (5.75%); and France, $98,901,000 (4.71%). Their combined total represents approximately 67% of export to all countries.

Some of the major players of this industry are
  • Voluntary Purchasing Group
  • Marrone Bio Innovations Inc
  • Syngenta Inc
  • Wilco Winfield, LLC
  • Bell Laboratories Inc
  • Prince Minerals Inc
  • Mohawk Laboratories
  • Winfield United
  • Odom Industries Inc
  • Ecolab Pest Elimination
  • Marrone Michigan Manufactoring
  • Schuld Bushnell
  • Sterling International Inc
  • Gowan Co., LLC
  • Syngenta Crop Protection Inc
  • Novozymes Bioag
  • Monsanto Co
  • Monsanto Co
  • Triest Ag Group Inc
  • AgLogic Chemical, LLC
  • Monsanto Co
  • Aquatrols Corp. of America
  • Springstar Inc
  • Bioworks Inc
  • Monsanto Co
  • Zinpro Corp
  • Pharm Solutions Inc
  • Syngenta Crop Protection
  • Loveland Products Inc
  • Tyra Tech Inc
  • Hammond Drierite Co, Ltd
  • Center Biologicals Inc
  • Becker Underwood Inc
  • Southern AG
  • Dandy Products
  • Incide Technologies Inc
  • Maxx Performance Inc
  • Certis USA, LLC
  • Adapco Inc
  • Isk Biosciences Corp
  • S C Johnson And Son Inc
  • Termites Layer
  • Harper Holdings Inc
  • Pest Control Store
  • Fungus And More
  • Innolytics, LLC
  • Monsanto Co
  • Rhone Poulenc Inc
  • KT Sunny Inc
  • Baker Lime
  • Hy Yield Bromine Inc
  • Weiser Group, LLC
  • Gordon Pdi
  • Innovation Hammer, LLC
  • Biofac Inc
  • Helena Industries Inc
  • Drexel Chemical Co
  • Syngenta Crop Protection
  • Emerald Bio Agriculture Corp
  • Fcian Agri Service Co
  • Atlas Chemical Corp
  • Harmon Ag Inc
  • Mccall Spraying, LLC
  • Agri Afc, LLC
  • MFA Produce Exchange Liquid
  • Gard Products Inc
  • Tessenderlo Kerley Inc
  • Schendel Pest Services
  • Ian Enterprises, LLC
  • Srills, LLC
  • Biologic Co
  • Mycogen Corp
  • Vestaron Corp
  • Berry Fertilizers
  • Dallas Ft Worth Pest Control
  • Shoo Fly
  • Dow Agro Sciences, LLC
  • Agrasyst Inc
  • Anasazi Gold, LLC
  • Lguana rid Llc
  • Monsanto Company
  • BASF Plant Science
  • White Crusader Co
  • Yaya Organics
  • Allied Minerals
  • Prentiss, LLC
  • Prentiss Inc
  • Dow Agro Sciences
  • Snug
  • Hayward Dupont
  • Entomological Services Inc
  • Die Bugs Die, LLC
  • Chemours Ingleside Plant
  • Olvidium
  • Gva Inc
  • Loveland Products Warehouse
  • Beyer Solutions, LLC
  • Nott Manufacturing Co Inc
  • Green Wave Supply And Logistics Inc
High-risk jobs associated with this industry
  •  Inhale or handle nitrogen compounds that can induce methemoglobinemia
  •  Make cadmium-containing products
  •  Manufacture arsenical pesticides
  •  Manufacture chemicals
  •  Manufacture lead products
  •  Manufacture pesticides containing captafol
  •  Mix or apply organophosphates or work in fields after an application
  •  Use benzene to manufacture products
Some of the challenges faced by this industry are
  1. Regulations
The global Pesticide and Other Agricultural Chemical Manufacturing industry are governed by many national and international laws, which are increasing the cost of developing new products. Since manufacturers have to consider numerous regulations, there is a delay in the introduction of new products in the market. Additionally, different countries will have varying requirements. As a result, overseas companies need to submit technical grade registrations with the full dossier. Such processes further increase the complexities for overseas suppliers that have to conduct additional tests and studies to obtain approval for selling the agrochemical within the region.
  1. The rising popularity of pest-resistant GM crops
The advances in genetic science have enabled crops to develop resistance to pests. These crops will be toxic to certain insects but safe for humans. As a result, such BT crops do not need agrochemicals and pesticides for it to grow. Pest-resistant GM-maize crops are widely used in the US and are further used in industrial-scale biofuel. The development and growth of such crops can pose a threat to the growth of the global agrochemicals market as they would not be required to be applied to BT crops.
  1. Adverse agrochemicals affect
The prolonged use of agrochemicals is known to have adverse effects on human life, animal life, and general soil health. Some of the diseases such as autism, Alzheimer’s, asthma, and diabetes are known caused by the use of agrochemicals. In most cases, agrochemicals get collected in surface run-offs and groundwater and can move towards the non-targeted area. Such instances can negatively impact the health and safety of residents. Consequently, several regions have started imposing restrictions on the excessive use of agrochemicals and mandated stringent laws, thus, hindering the market growth
  1. The growth of the biological sector
Agrochemicals, from its inception, have been looked at with negativity by the general consumers. The harmful chemicals used in pesticides have been the biggest concern which might be dangerous for human consumption. As a result, consumers are switching to organic food, which is driving the growth of the biopesticides sector. The advent of microbial seed treatments on crops, such as corn, soybean, and cotton, are the major factors driving the growth of the biopesticides market. The growth of the biopesticides market will negatively affect the sales of agrochemicals.
  1. High R&D costs
Developing a typical agrochemical molecule takes an average time of nine years with an average spending of $180 million. During the same time, the market may witness newer innovations, or the competitors may come up with better chemicals. As a result, manufacturers in the agrochemical industry are struggling to cope with such high R&D costs.
Governing bodies
For further references

Companies in the herbicides industry are increasingly investing in research and development to develop environmentally friendly alternatives. Many countries are considering banning harmful herbicides such as glyphosate which release harmful toxins in the environment. Companies are investing in processes to manufacture less harmful alternatives to glyphosate. For instance, in May 2016, Syngenta AG developed "Acuron”, a herbicide targeted against difficult weeds in corn. Companies are expected to continue developing new kinds of herbicides that have limited impacts on the environment

Toxicologists and horticulturists globally are adopting nanotechnology and nanoparticles in the development of new, environmentally friendly insecticides. Nanoparticles have revolutionized the pharmaceuticals, medical equipment, and chemical industries. Most engineers believe that nanotechnology can help make insecticides much safer as a large variety of them are non-toxic. Moreover, with proper study and development, insecticides can be made more effective, significantly reducing the number of insecticides sprayed on agricultural fields.

Research By : Mohammed Ijas

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Written by Venkadesh Narayanan

Venkadesh is a Mechanical Engineer and an MBA with 30 years of experience in the domains of supply chain management, business analysis, new product development, business plan and standard operating procedures. He is currently working as Principal Consultant at Fhyzics Business Consultants. He is also serving as President, PDMA-India (an Indian affiliate of PDMA, USA) and Recognised Instructor of APICS, USA and CIPS, UK. He is a former member of Indian Civil Services (IRAS). Fhyzics offers consulting, certification, and executive development programs in the domains of supply chain management, business analysis and new product development.

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