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SOP Manual for Paper (except Newsprint) Mills

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This SOP article deals an elaborated report on “Paper (except Newsprint) Mills”. This industry primarily involved in production of paper and other paper related products from the extraction of pulp. Rising demand from the end users, advanced technology in manufacturing unit, globalization, and increasing usage of paper and related products these are the major facts which influence the growth of global paper mill industry market. According to the survey, 93% of world’s paper are produced through wood and this may lead to destroy the environment by deforestation. So, in order to safeguard the environment, the government and leading paper mill industry are investing huge on R&D to enhance the industry operation by manufacturing paper through other alternatives and also, by recycling process of used papers. Asia-Pacific region dominates the global paper mill industry market in terms of production and revenue generation, and followingly, North America region dominates next in the list. Over a decade, leading experts made a prediction that due to the electronic evolution, the usage of paper will be reduced within 2025 but based on the current demand the prediction has failed and the market is expected to double its growth in upcoming forecast period, where the global paper mill market is expected to reach an annual revenue of $1030.7 billion in 2023.

Industry’s Subsector:

  • Absorbent paper stock manufacturing
  • Asphalt paper made in paper mills
  • Bond paper made in paper mills
  • Book paper made in paper mills
  • Bristols paper stock manufacturing
  • Building paper stock manufacturing
  • Cigarette paper made in paper mills
  • Construction paper made in paper mills
  • Cotton fiber paper stock manufacturing
  • Diapers, disposable, made in paper mills
  • Facial tissues made in paper mills
  • Felts, asphalt, made in paper mills
  • Glassine wrapping paper
  • Groundwood paper
  • Kraft paper stock manufacturing
  • Loose-leaf fillers and paper made in paper mills
  • Napkins, table, made in paper mills
  • Office paper made in paper mills
  • Paper stock for conversion into paper product manufacturing
  • Paper towels made in paper mills
  • Paper, asphalt, made in paper mills
  • Pulp mills producing paper
  • Sanitary paper stock manufacturing
  • Sanitary products made in paper mills
  • Saturated felts made in paper mills
  • Sheathing paper made in paper mills
  • Tablets made in paper mills
  • Tar paper made in paper mills
  • Tissue paper stock manufacturing
  • Toilet paper made in paper mills
  • Towels, paper, made in paper mills
  • Writing paper made in paper mills

1. Standard Operating Procedures (SOP) Manual for Accounts Department
2.Standard Operating Procedures (SOP) Manual for Finance Department
3. Standard Operating Procedures (SOP) Manual for Customer Service
4. Standard Operating Procedures (SOP) Manual for CRM Department
5. Standard Operating Procedures (SOP) Manual for Credit Department
6.Standard Operating Procedures (SOP)Manual for Treasury Department
7.Standard Operating Procedures (SOP) Manual for Human Resources (HR) Department
8. Standard Operating Procedures (SOP) Manual for Training Department
9. Standard Operating Procedures (SOP) Manual for Learning & Development Department
10. Standard Operating Procedures (SOP) Manual for Administration Department
11. Standard Operating Procedures (SOP) Manual for Front Office
12. Standard Operating Procedures (SOP) Manual for House Keeping
13. Standard Operating Procedures (SOP) Manual for Safety Department
14. Standard Operating Procedures (SOP) Manual for Security Department
15. Standard Operating Procedures (SOP) Manual for Facilities Management Department
16. Standard Operating Procedures (SOP) Manual for Vigilance Department
17. Standard Operating Procedures (SOP) Manual for Legal Department
18. Standard Operating Procedures (SOP) Manual for Information Technology (IT) Department
19. Standard Operating Procedures (SOP) Manual for Sales & Marketing Department
20. Standard Operating Procedures (SOP) Manual for Design & Engineering 
21.Standard Operating Procedures (SOP) Manual for Procurement Department
22. Standard Operating Procedures (SOP) Manual for Production
23. Standard Operating Procedures (SOP) Manual for SRM Department
24.Standard Operating Procedures (SOP) Manual for Supply Chain Department
25. Standard Operating Procedures (SOP) Manual for Warehouse
26. Standard Operating Procedures (SOP) Manual for New Product Development Department
27. Standard Operating Procedures (SOP) Manual for Research and Development  
28. Standard Operating Procedures (SOP) Manual for Quality Department
29. Standard Operating Procedures (SOP) Manual for Calibration Department
30. Standard Operating Procedures (SOP) Manual for Maintenance Department

Industry Process:

The industry operation starts with pulping, where the raw materials are allowed for cleaning and refining process, the main aspect of this process is to make the raw material to lose its strength by removing waxes and oleoresins that contained in the wood. Then, the pulp is mixed with sodium hydroxide & sodium sulphide and allowed in a high temperature for boiling.  After boiling, the solution contains 1% of fibre and 99% of water. Gravity suction machine sucks 20-30 % of water and remaining solution are allowed for pressing section, where the high-pressure rollers are designed to push the liquid into the felt. Then, it rolls under a heated roller in order to remove the moisture and to create a uniform shape. Finally, the manufactured papers are allowed for smooth finishing process and inspection takes place to ensure the paper’s quality.  


Steps involved in Paper Manufacturing:

  • Pulping
  • Refining
  • Dilution
  • Formation
  • Pressurization
  • Drying
  • Finishing and Quality Control

Typical Machinery Used in this Industry:

  • Stock preparation system
  • Approach flow system
  • Headbox Machine
  • Rebuilds
  • Forming Machine
  • Pressing Machine
  • Drying Machine
  • Process ventilation Machine
  • Sizing Machine
  • Coating Machine
  • Chemical systems
  • Coating drying
  • Calendering Machine
  • Reeling Machine
  • Winders and Roll Handling System
  • Pilot trials Machine
  • Paper and Board Grade System
  • Sustainable Performance Systems
  • Fourdrinier (Flat-Screen) Machine
  • desander
  • double-disc-refiner
  • Hydra pulper
  • Shaker

International Standard and Association Regarding this Industry:

Leading Paper Manufacturing Companies in the World:

Journals and Magazine Related to this Industries:

SOP Manual for Paper (except Newsprint) Mills

Research By : Udhay Sankar

 

Written by SOP Team

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